GENERATOR INSTALLATION

PROCEDURE


  1. INSTALL GENERATOR ASSEMBLY


    1. Using an E6 "TORX" socket wrench, install the stud bolt.

      Torque:
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }
    2. B003UOKC06
      B003WAF Bolt A
      B003U82 Bolt B

      Install the wire harness bracket with the bolt (A).

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
    3. Install the generator bracket with the bolt (B).

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }
    4. Install the generator assembly with the 2 bolts.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }
    5. Install the generator bracket with the nut.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }
    6. Connect the engine wire with the nut.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }
    7. Install the terminal cap.

    8. Install the engine wire bracket with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
    9. Attach the 2 clamps, and connect the generator assembly connector.

  2. CONNECT WIRE HARNESS


    1. Connect the wire harness with the 3 nuts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
    2. Connect the VVT sensor connector and camshaft timing oil control valve assembly connector.

  3. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY

    Click here

  4. INSTALL COOLING FAN ECU


    1. Install the cooling fan ECU with the 2 screws.

      Torque:
      2.6 N*m  { 27 kgf*cm, 23 in.*lbf }
    2. Connect the 3 cooling fan ECU connectors.

  5. INSTALL NO. 2 ENGINE COVER SUB-ASSEMBLY

    Click here

  6. INSTALL NO. 1 RADIATOR HOSE


    1. Install the No. 1 radiator hose and slide the 2 clips to secure it.

  7. INSTALL V-RIBBED BELT

    Click here

  8. ADD ENGINE COOLANT

    Click here

  9. INSPECT ENGINE COOLANT

    Click here

  10. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here