REAR DIFFERENTIAL CARRIER ASSEMBLY(for 4GR-FSE) INSTALLATION

PROCEDURE


  1. INSTALL REAR DIFFERENTIAL CARRIER ASSEMBLY

    Note


    • Do not damage the installation surface when installing the rear differential carrier assembly.

    • The remaining oil may leak out when installing the rear differential carrier assembly.

    • Securely support the rear differential carrier assembly while performing this step to avoid excessively tilting or dropping the rear differential carrier assembly.

    • Install the bolts with the rear differential carrier assembly secured.


    1. B003SUPC01
      *a Fulcrum length of SST: 200 mm (7.87 in.)
      *b Fulcrum length of torque wrench: 425 mm (1.39 ft.)

      Support the rear differential carrier assembly with a jack.

      CAUTION:

      The rear differential carrier assembly is a heavy component. Make sure that it is supported securely.

    2. Install the 2 rear upper differential mount stoppers to the rear differential carrier assembly.

    3. Temporarily install the rear differential carrier assembly to the rear suspension member sub-assembly with the 2 rear lower differential mount stoppers and 2 new bolts (A).

    4. Using SST and a 12 mm hexagon wrench, temporarily install the rear differential carrier assembly to the rear suspension member sub-assembly with 3 new bolts (B).

      SST
      09961-01270

    5. Using SST and a 12 mm hexagon wrench, tighten the 3 bolts (B).

      SST
      09961-01270
      Torque:
      without SST [Torque wrench (N*m (kgf*cm, ft.*lbf))]
      103 N*m  { 1050 kgf*cm, 76 ft.*lbf }
      with SST [Reading of torque wrench (N*m (kgf*cm, ft.*lbf))]
      70 N*m  { 714 kgf*cm, 52 ft.*lbf }

      Note


      • This torque value is effective when SST is parallel to the torque wrench.

      • The "with SST" torque value is effective when using SST with a fulcrum length of 200 mm (7.87 in.).

      • The "with SST" torque value is effective when using a torque wrench with a fulcrum length of 425 mm (1.39 ft.).

      • If using a torque wrench with a different length, or connecting the torque wrench and SST at an angle, refer to the alternate torque values.

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    6. Tighten the 2 bolts (A).

      Torque:
      Bolt Type A
      95.1 N*m  { 970 kgf*cm, 70 ft.*lbf }
      Bolt Type B
      88.9 N*m  { 907 kgf*cm, 66 ft.*lbf }

      Note

      Do not tilt the inner tube or rubber parts when tightening the bolt (B).

  2. CONNECT TAIL EXHAUST PIPE LH

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  3. CONNECT TAIL EXHAUST PIPE ASSEMBLY

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  4. INSTALL PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY

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  5. INSTALL REAR DRIVE SHAFT ASSEMBLY


    1. Install the rear drive shaft assembly LH and rear drive shaft assembly RH.

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  6. ADD DIFFERENTIAL OIL

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