REAR BRAKE REMOVAL

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the LH side and RH side.

  • The following procedure is for the LH side.

PROCEDURE


  1. REMOVE REAR WHEEL

  2. DRAIN BRAKE FLUID

    Note

    If brake fluid leaks onto any painted surface, immediately wash it off.

  3. DISCONNECT REAR FLEXIBLE HOSE


    1. A01MYEM

      Remove the union bolt and gasket, and disconnect the rear flexible hose from the rear disc brake cylinder assembly.

  4. REMOVE REAR DISC BRAKE CYLINDER ASSEMBLY


    1. A01MXT5C03
      *a Turn
      *b Hold

      Hold the 2 rear disc brake cylinder slide pins and remove the 2 bolts and rear disc brake cylinder assembly.

  5. REMOVE REAR DISC BRAKE PAD


    1. A01MUI8

      Remove the 2 rear disc brake pads from the rear disc brake cylinder mounting.

  6. REMOVE REAR DISC BRAKE ANTI-SQUEAL SHIM KIT


    1. for 17 Inch Rear Disc Brake:


      1. Remove the rear No. 2 disc brake anti-squeal shim from the rear disc brake pad (inside).

      2. Remove the rear No. 1 disc brake anti-squeal shim from each rear disc brake pad.

      3. Remove the rear disc brake pad wear indicator plate from each rear disc brake pad.

    2. for 16 Inch Rear Disc Brake:


      1. Remove the rear No. 1 disc brake anti-squeal shim and rear No. 2 disc brake anti-squeal shim from each rear disc brake pad.

      2. Remove the rear disc brake pad wear indicator plate from each rear disc brake pad.

  7. REMOVE REAR DISC BRAKE PAD SUPPORT PLATE

    Note

    Each rear disc brake pad support plate has a different shape. Be sure to put an identification mark on each rear disc brake pad support plate so that it can be reinstalled to its original position.


    1. Remove the 2 rear No. 1 disc brake pad support plates and 2 rear No. 2 disc brake pad support plates from the rear disc brake cylinder mounting.

  8. REMOVE REAR NO. 1 DISC BRAKE CYLINDER SLIDE PIN


    1. A01MX8T

      Remove the rear No. 1 disc brake cylinder slide pin from the rear disc brake cylinder mounting.

  9. REMOVE REAR NO. 2 DISC BRAKE CYLINDER SLIDE PIN


    1. A01MYIE

      Remove the rear No. 2 disc brake cylinder slide pin from the rear disc brake cylinder mounting.

    2. A01MWKPC14
      *a Protective Tape

      Using a screwdriver with its tip wrapped with protective tape, remove the rear disc brake cylinder slide bushing from the rear No. 2 disc brake cylinder slide pin.

      Note

      Do not damage the rear No. 2 disc brake cylinder slide pin.

  10. REMOVE REAR DISC BRAKE BUSHING DUST BOOT


    1. A01MUJ2

      Remove the 2 rear disc brake bushing dust boots from the rear disc brake cylinder mounting.

  11. REMOVE REAR DISC BRAKE CYLINDER MOUNTING


    1. A01MVYP

      Remove the 2 bolts and rear disc brake cylinder mounting.

    2. Remove the 2 rear No. 1 disc brake caliper plates from the rear disc brake cylinder mounting.

  12. REMOVE PARKING BRAKE SHOE ADJUSTING HOLE PLUG


    1. Remove the parking brake shoe adjusting hole plug.

  13. REMOVE REAR DISC


    1. A001HHYC02
      *a Matchmark

      Put matchmarks on the rear disc and the rear axle hub and bearing assembly.

    2. A01MXV6C03
      B003WAF Contract

      Release the parking brake and remove the rear disc.

      Tech Tips

      If the rear disc cannot be removed easily, use a screwdriver to turn the shoe adjuster as shown in the illustration in order to contract the parking brake shoes.