FRONT BRAKE(for 2GR-FSE, 8AR-FTS, 2GR-FKS) INSTALLATION

CAUTION / NOTICE / HINT

PROCEDURE

1. INSTALL FRONT DISC

   
   
   1. 

      *a	Identification Mark

      Check the identification mark to determine the installation side.

      Identification Mark	Installation Position
      L	LH Side
      R	RH Side

      Note

      Correctly install the front disc by checking the mark "R" or "L" engraved on the back of it.

   2. When reusing the front disc:

      
      
      1. 

         *a

         Matchmark

         Align the matchmarks of the front disc and front axle hub sub-assembly, and install the front disc.

   3. When replacing the front disc:

      
      

      1. Inspect the front disc runout.

         Click here

      2. Select the installation position where the front disc has minimal runout, and install the front disc.

   4. Temporarily install the hub nut.

2. INSTALL FRONT DISC BRAKE CYLINDER ASSEMBLY

   
   

   1. Install the front disc brake cylinder assembly to the steering knuckle with the 2 bolts.

      Torque:

      135 N*m  { 1377 kgf*cm, 100 ft.*lbf }

3. CONNECT FRONT FLEXIBLE HOSE

   
   

   1. Connect the front flexible hose to the front disc brake cylinder assembly with a new union bolt and a new gasket.

      Torque:

      39.2 N*m  { 400 kgf*cm, 29 ft.*lbf }

      Note

      Install the front flexible hose lock securely into the lock hole in the front disc brake cylinder assembly.

4. INSTALL FRONT DISC BRAKE ANTI-SQUEAL SHIM KIT

   
   
   1. 

      *1	Front Disc Brake Pad
      *2	Front No. 1 Disc Brake Anti-squeal Shim
      *3	Front No. 2 Disc Brake Anti-squeal Shim

      Install the front No. 1 disc brake anti-squeal shim and front No. 2 disc brake anti-squeal shim to each front disc brake pad.

      Note

      
      

      • Make sure that the front No. 1 disc brake anti-squeal shim and front No. 2 disc brake anti-squeal shim are installed in the correct position.

      • As shown in the illustration, the front No. 1 disc brake anti-squeal shim and front No. 2 disc brake anti-squeal shim can be identified by length, with B being longer than A.

      • When replacing the front disc brake pads with new ones, make sure to replace the front disc brake anti-squeal shim kit at the same time.

5. INSTALL FRONT DISC BRAKE PAD

   
   

   1. Install the 2 front disc brake pads to the front disc brake cylinder assembly.

      

      *A	for Type A	*B	for Type B
      *1	Outer Pad	*2	Inner Pad
      *3	Pad Wear Indicator	-	-
      	Direction of Disc Rotation for Forward Movement		Chamfered Edge (Small)
      	Chamfered Edge (Large)		Chamfered Edge (Same Size)

      Note

      
      

      • The upper and lower edges of the front disc brake pads are chamfered differently. Install each front disc brake pad to the correct side and in the correct position as shown in the illustration (for Type B).

      • The front disc brake pad with the pad wear indicator is positioned on the inside of the vehicle.

      • Install the front disc brake pads in the correct directions.

      • There should be no oil or grease on the friction surfaces of the front disc brake pads and front disc.

   2. 

      Install the front disc brake anti-rattle spring to the front disc brake cylinder assembly.

   3. While pushing the front disc brake anti-rattle spring against the front disc brake cylinder assembly, install the front disc brake anti-rattle with hole pin to the front disc brake cylinder assembly.

   4. Install the pin hold clip to the front disc brake anti-rattle with hole pin.

6. BLEED BRAKE LINE

   Click here

7. INSTALL FRONT WHEEL

   Torque:

   103 N*m  { 1050 kgf*cm, 76 ft.*lbf }