VALVE BODY ASSEMBLY(for 2GR) INSTALLATION

PROCEDURE


  1. INSTALL TRANSMISSION VALVE BODY ASSEMBLY


    1. Install the spring and check ball body.

    2. B003T9HC06
      *1 Manual Valve Connecting Rod
      *2 Manual Valve Lever Sub-assembly

      Align the groove of the manual valve lever sub-assembly with the manual valve connecting rod.

    3. B003VMVN04

      Install the transmission valve body assembly with the 17 bolts.

      Tech Tips

      Each bolt length is indicated below.

      Torque:
      11 N*m  { 112 kgf*cm, 8 ft.*lbf }
      Bolt length
      Bolt A 21 mm (0.8268 in.)
      Bolt B 31 mm (1.2205 in.)
      Bolt C 64 mm (2.5197 in.)

    4. Install the detent spring and detent spring cover with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    5. Connect the 9 connectors to the solenoid valves.

    6. Connect the oil pressure switch connector.

    7. Coat a new O-ring with ATF and install to the ATF temperature sensor.

    8. Install the ATF temperature sensor and lock plate with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  2. INSTALL VALVE BODY OIL STRAINER ASSEMBLY


    1. Coat a new O-ring with ATF and install it to the valve body oil strainer assembly.

      Note

      Ensure that the O-ring is not twisted or pinched.

    2. Install the valve body oil strainer assembly to the transmission valve body assembly with the 4 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  3. INSTALL AUTOMATIC TRANSMISSION OIL PAN SUB-ASSEMBLY


    1. Install the 3 transmission oil cleaner magnets to the automatic transmission oil pan sub-assembly.

    2. Install a new automatic transmission oil pan gasket and the automatic transmission oil pan sub-assembly to the automatic transmission case sub-assembly with the 9 bolts.

      Torque:
      7.4 N*m  { 75 kgf*cm, 65 in.*lbf }

      Note


      • B003UVYC02
        *1 Sleeve
        *2 Automatic Transmission Case Sub-assembly
        *a Correct
        *b Incorrect
        *c Protrusion

        Make sure that there is no oil or foreign matter on the gasket seal surface and automatic transmission oil pan sub-assembly contact surface.

      • Install the gasket so that there is no slack in the gasket, and that the seal surface's entire circumference is level.

      • Make sure that the 9 gasket drop prevention protrusions are set on the automatic transmission oil pan sub-assembly.

      • When tightening the automatic transmission oil pan sub-assembly, make sure that the gasket is not pinched between the gasket tightening area's sleeve and the transmission's seal surface.

  4. INSTALL NO. 1 EXHAUST PIPE SUPPORT BRACKET SUB-ASSEMBLY


    1. B003SYDC01
      *1 Nut

      Install the No. 1 exhaust pipe support bracket sub-assembly with the 2 bolts (A), 2 new bolts (B) and 2 new nuts.

      Tech Tips

      When installing on the exhaust side, hold the nuts while tightening the bolts.

      Torque:
      for Bolt A
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }
      for Bolt B
      39 N*m  { 398 kgf*cm, 29 ft.*lbf }

  5. INSTALL NO. 2 ENGINE UNDER COVER

    Click here

  6. INSTALL FRONT SUSPENSION MEMBER BRACE

    Click here

  7. ADD AUTOMATIC TRANSMISSION FLUID

    Click here

  8. RESET MEMORY

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