VALVE BODY ASSEMBLY(for 2GR) REMOVAL

PROCEDURE


  1. REMOVE FRONT SUSPENSION MEMBER BRACE

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  2. REMOVE NO. 2 ENGINE UNDER COVER

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  3. DRAIN AUTOMATIC TRANSMISSION FLUID

    B003TSN

    1. Remove the drain plug and gasket, and drain the ATF.

    2. Install a new gasket and the drain plug.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }

  4. REMOVE NO. 1 EXHAUST PIPE SUPPORT BRACKET SUB-ASSEMBLY


    1. B003SYD

      Remove the 4 bolts, 2nuts and No. 1 exhaust pipe support bracket sub-assembly.

      Tech Tips

      When removing on the exhaust side, hold the nuts while loosening the bolts.

  5. REMOVE AUTOMATIC TRANSMISSION OIL PAN SUB-ASSEMBLY


    1. B003WNI

      Remove the 9 bolts, automatic transmission oil pan sub-assembly and automatic transmission oil pan gasket.

      Note

      Some fluid will remain in the automatic transmission oil pan sub-assembly. Remove all the pan bolts, and carefully remove the automatic transmission oil pan sub-assembly.

    2. Remove the 3 transmission oil cleaner magnets from the automatic transmission oil pan sub-assembly.

    3. B003TJW

      Examine the particles in the automatic transmission oil pan sub-assembly.


      1. Collect any steel chips with the removed transmission oil cleaner magnets.

        Carefully look at the foreign objects and particles in the automatic transmission oil pan sub-assembly and on the transmission oil cleaner magnets to guess the type of wear which might be found in the transmission.

        Result
        Steel (magnetic)
        Bearing, gear and clutch plate wear
        Brass (non-magnetic)
        Bushing wear

  6. REMOVE VALVE BODY OIL STRAINER ASSEMBLY


    1. B003TSS

      Remove the 4 bolts and valve body oil strainer assembly from the transmission valve body assembly.

      Note

      Be careful as some fluid will come out of the valve body oil strainer assembly.

    2. B003VS2C03
      *1 O-ring

      Remove the O-ring from the valve body oil strainer assembly.

  7. REMOVE TRANSMISSION VALVE BODY ASSEMBLY

    B003VJFC02
    *1 Lock Plate
    *2 ATF Temperature Sensor

    1. Remove the bolt, lock plate and ATF temperature sensor.

    2. Remove the O-ring from the ATF temperature sensor.

    3. Disconnect the oil pressure switch connector.

    4. Disconnect the 9 shift solenoid valve connectors.

    5. B003UK3C01
      *1 Detent Spring Cover
      *2 Detent Spring

      Remove the bolt, detent spring cover and detent spring.

    6. B003VMV

      Remove the 17 bolts and transmission valve body assembly.

    7. B003UMZC02
      *1 Manual Valve Connecting Rod
      *2 Manual Valve Lever Sub-assembly

      Disconnect the manual valve connecting rod from the manual valve lever sub-assembly.

    8. B003VQSC01
      *1 Check Ball Body
      *2 Spring

      Remove the check ball body and spring.