OIL PUMP REMOVAL

CAUTION / NOTICE / HINT

Note

Do not remove the oil pump and oil pump relief valve from the timing chain cover assembly.

PROCEDURE


  1. REMOVE RADIATOR ASSEMBLY

    Click here

  2. REMOVE FUEL PUMP ASSEMBLY (for High Pressure)

    Click here

  3. REMOVE COOLER COMPRESSOR ASSEMBLY

    Click here

  4. REMOVE VENTILATION HOSE

    Click here

  5. REMOVE NO. 4 VENTILATION HOSE

    Click here

  6. REMOVE IGNITION COIL ASSEMBLY

    Click here

  7. REMOVE CAMSHAFT POSITION SENSOR (for Exhaust Side)

    Click here

  8. REMOVE CAMSHAFT POSITION SENSOR (for Intake Side)

    Click here

  9. DISCONNECT SUCTION HOSE


    1. B003W3B

      Remove the nut and disconnect the suction hose from the suction pipe sub-assembly.

    2. Remove the O-ring from the suction hose.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

  10. REMOVE ENGINE ROOM ECU COVER

    Click here

  11. DISCONNECT ENGINE WIRE


    1. B003WB2

      Disconnect the 4 connectors.

    2. B003WLG

      Disengage the lock, pull up the lever and disconnect the connector of the engine wire from the ECM.

      Note

      After disconnecting the connector, make sure that dirt, water or other foreign matter does not contact the connecting parts of the connector.

    3. B003X3T

      Detach the wire harness clamp, remove the nut and disconnect the engine wire.

    4. Using a small screwdriver, detach the claw and disconnect the connector holder from the engine room ECU box.

    5. B003TB8

      for Engine LH Side:


      1. Detach the clamp and disconnect the connector.

      2. B003WXJ

        Remove the 2 bolts and disconnect the connector.

    6. B003UV9C01
      B003WAF Bolt
      B003U82 Nut
      B003WLN Connector

      for Engine Front Side:


      1. Remove the bolt and 3 nuts.

      2. Detach the clamp and disconnect the 5 connectors.

    7. for Engine Upper Side:


      1. B003T8Q

        Detach the clamp and disconnect the No. 3 ventilation hose from the engine wire.

      2. Disconnect the air fuel ratio sensor connector.

      3. Remove the bolt and disconnect the engine wire from the cylinder head cover sub-assembly.

  12. REMOVE NO. 1 TURBO WATER PIPE

    Click here

  13. DISCONNECT NO. 3 VENTILATION HOSE

    Click here

  14. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY

    Click here

  15. REMOVE CYLINDER HEAD COVER GASKET

    Click here

  16. REMOVE CAMSHAFT BEARING CAP OIL HOLE GASKET

    Click here

  17. REMOVE NO. 6 WATER BY-PASS HOSE


    1. B003VI2

      Slide the 2 clips and remove the No. 6 water by-pass hose.

  18. REMOVE OIL LEVEL DIPSTICK SUB-ASSEMBLY


    1. Remove the oil level dipstick sub-assembly.

  19. REMOVE OIL LEVEL DIPSTICK GUIDE


    1. B003W9T

      Remove the bolt and oil level dipstick guide from the timing chain cover assembly.

    2. Remove the O-ring from the oil level dipstick guide.

  20. REMOVE AIR CLEANER BRACKET


    1. B003UFE

      Remove the bolt and air cleaner bracket from the timing chain cover assembly.

  21. REMOVE WATER OUTLET SUB-ASSEMBLY


    1. B003WAXC01
      B003WAF Bolt
      B003U82 Nut

      Remove the 2 bolts, nut and water outlet sub-assembly from the timing chain cover assembly.

    2. Remove the O-ring from the timing chain cover assembly.

  22. REMOVE CAM TIMING OIL CONTROL SOLENOID ASSEMBLY

    Click here

  23. REMOVE IDLER PULLEY SUB-ASSEMBLY


    1. B003UF3

      Remove the bolt and idler pulley sub-assembly from the timing chain cover assembly.

  24. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY


    1. B003UIR

      Remove the 2 bolts and V-ribbed belt tensioner assembly from the timing chain cover assembly.

  25. REMOVE CRANK POSITION SENSOR

    Click here

  26. REMOVE CRANKSHAFT PULLEY ASSEMBLY

    Click here

  27. REMOVE TIMING CHAIN COVER ASSEMBLY


    1. B003T85C01
      B003WAF Bolt
      B003U82 Nut

      Remove the 3 nuts and 19 bolts.

    2. Using a screwdriver wrapped in protective tape, remove the timing chain cover assembly by prying the points shown in the illustration.

      B003TWMC01
      *a Protective Tape - -

      Note

      Do not damage the contacting surfaces of the timing chain cover assembly, camshaft housing sub-assembly, cylinder head sub-assembly, stiffening crankcase assembly and cylinder block sub-assembly.

    3. B003WWCC01
      *1 No. 2 Oil Strainer Gasket
      *2 Oil Pump Gasket
      *3 Gasket

      Remove the No. 2 oil strainer gasket and oil pump gasket from the stiffening crankcase assembly.

    4. Remove the gasket from the cylinder head sub-assembly.

  28. REMOVE TIMING GEAR CASE OR TIMING CHAIN CASE OIL SEAL


    1. B003TZ7C02
      *a Protective Tape
      *b Wooden Block

      Using a screwdriver and wooden block, pray out the timing gear case or timing chain case oil seal.

      Note

      Do not damage the surface of the timing gear case or timing chain case oil seal press fit hole.