RADIATOR REMOVAL

PROCEDURE


  1. REMOVE COOL AIR INTAKE DUCT SEAL

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  2. REMOVE V-BANK COVER SUB-ASSEMBLY

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  3. REMOVE INLET NO. 1 AIR CLEANER

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  4. REMOVE AIR CLEANER ASSEMBLY WITH AIR CLEANER HOSE

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  5. REMOVE ENGINE UNDER COVER

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  6. DRAIN ENGINE COOLANT

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  7. REMOVE HOOD LOCK RELEASE LEVER PROTECTOR

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  8. REMOVE HOOD LOCK ASSEMBLY

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  9. DISCONNECT HOOD LOCK CONTROL CABLE ASSEMBLY


    1. B003VOFC01
      *A for RHD
      *B for LHD

      Disengage the 2 clamps to disconnect the hood lock control cable assembly from the upper radiator support sub-assembly.

  10. REMOVE NO. 1 RADIATOR HOSE


    1. B003X0D

      Slide the 2 clips and remove the No. 1 radiator hose from the radiator assembly and water inlet.

  11. DISCONNECT ENGINE ROOM MAIN WIRE


    1. B003TWL

      for Cooling Fan Motor 160 W + 160 W Type or 200 W + 200 W Type:


      1. Disconnect the cooling fan ECU connector.

      2. Disengage the 7 clamps to disconnect the engine room main wire from the upper radiator support sub-assembly.

    2. B003UUQ

      for Cooling Fan Motor 240 W + 240 W Type:


      1. Disconnect the 2 cooling fan ECU connectors.

      2. Disengage the 7 clamps to disconnect the engine room main wire from the upper radiator support sub-assembly.

  12. REMOVE RADIATOR RESERVE TANK ASSEMBLY


    1. B003UOXC02
      *1 Radiator Reserve Tank Hose
      *2 Outlet Radiator Reserve Tank Hose

      Slide the clip and disconnect the radiator reserve tank hose from the radiator assembly.

    2. Disengage the clamp to disconnect the radiator reserve tank hose from the fan shroud.

    3. Slide the clip and disconnect the outlet radiator reserve tank hose from the radiator pipe.

    4. Disengage the clamp to disconnect the outlet radiator reserve tank hose from the fan shroud.

    5. Disengage the 2 claws and remove the radiator reserve tank assembly from the fan shroud assembly.

  13. REMOVE NO. 2 RADIATOR HOSE SUB-ASSEMBLY


    1. B003STW

      Disengage the clamp to disconnect the No. 2 radiator hose sub-assembly from the radiator hose clamp.

    2. Remove the radiator hose clamp from the fan shroud assembly.

    3. Slide the 2 clips and remove the No. 2 radiator hose sub-assembly from the radiator assembly and water inlet with thermostat sub-assembly.

  14. DISCONNECT INLET NO. 1 OIL COOLER HOSE (w/ Transmission Oil Cooler)


    1. B003VFT

      Slide the clip and disconnect the inlet No. 1 oil cooler hose from the radiator assembly.

  15. DISCONNECT OUTLET NO. 1 OIL COOLER HOSE (w/ Transmission Oil Cooler)


    1. B003W3A

      Disengage the clamp to disconnect the outlet No. 1 oil cooler hose from the flexible hose clamp.

    2. Remove the flexible hose clamp from the radiator assembly.

    3. Slide the clip and disconnect the outlet No. 1 oil cooler hose from the radiator assembly.

  16. REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY

    B003V2L

    1. Disconnect the 2 horn connectors.

    2. B003STI

      Disengage the 6 clamps to disconnect the wire harness from the upper radiator support sub-assembly.

    3. B003T4M

      Remove the 5 bolts and upper radiator support sub-assembly.

  17. SEPARATE COOLER CONDENSER ASSEMBLY


    1. B003W34

      Disengage the 2 claws.

    2. Disengage the 2 guides to separate the cooler condenser assembly from the radiator assembly.

      Note

      Do not damage the cooler condenser assembly or radiator assembly when separating the cooler condenser assembly.

  18. REMOVE ENGINE ROOM ECU OUTLET DUCT

    B003WQB

    1. Remove the engine room ECU outlet duct from the fan shroud assembly.

  19. REMOVE RADIATOR ASSEMBLY


    1. Remove the radiator assembly with the fan shroud assembly from the vehicle.

      Note

      Do not apply excessive force to the cooler condenser assembly or pipe when removing the radiator assembly.

    2. B003T3N

      Disengage the 3 claws.

    3. Disengage the 3 guides to remove the fan shroud assembly from the radiator assembly.

      Note

      Do not damage the radiator assembly when removing the fan shroud assembly.

  20. REMOVE RADIATOR SUPPORT CUSHION


    1. Remove the 2 radiator support cushions from the radiator assembly.

  21. REMOVE LOWER RADIATOR SUPPORT


    1. Remove the 2 lower radiator supports from the radiator assembly.