RADIATOR INSTALLATION

PROCEDURE

1. INSTALL LOWER RADIATOR SUPPORT

   
   

   1. Install the 2 lower radiator supports to the radiator assembly.

2. INSTALL RADIATOR SUPPORT CUSHION

   
   

   1. Install the 2 radiator support cushions to the radiator assembly.

3. INSTALL RADIATOR ASSEMBLY

   
   

   1. Engage the 3 guides.

   2. Engage the 3 claws and install the fan shroud assembly to the radiator assembly.

      Note

      Do not damage the radiator assembly when installing the fan shroud assembly.

   3. Install the radiator assembly with the fan assembly to the vehicle.

      Note

      Do not apply excessive force to the condenser assembly or pipe when installing the radiator assembly.

4. INSTALL ENGINE ROOM ECU OUTLET DUCT

   
   

   1. Install the engine room ECU outlet duct to the fan shroud assembly.

5. CONNECT COOLER CONDENSER ASSEMBLY

   
   

   1. Engage the 2 guides.

   2. Engage the 2 claws and connect the condenser assembly to the radiator assembly.

      Note

      Do not damage the condenser assembly or radiator assembly when installing the condenser assembly.

6. INSTALL RADIATOR SUPPORT SUB-ASSEMBLY UPPER

   
   

   1. Install the upper radiator support sub-assembly with the 5 bolts.

      Torque:

      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

   2. Engage the 6 clamps and connect the wire harness to the upper radiator support sub-assembly.

   3. Connect the 2 horn connectors.

7. CONNECT ENGINE ROOM MAIN WIRE

   
   

   1. Connect the cooling fan ECU connector.

   2. Engage the 7 clamps and connect the engine room main wire from the upper radiator support sub-assembly.

8. CONNECT NO. 2 RADIATOR HOSE

   
   

   1. Connect the No. 2 radiator hose to the radiator assembly and slide the clip to secure it.

   2. Install a new radiator hose clamp to the fan shroud assembly.

   3. Engage the clamp and connect the No. 2 radiator hose to the radiator hose clamp.

9. INSTALL NO. 1 RADIATOR HOSE

   
   

   1. Install the No. 1 radiator hose to the radiator assembly and water inlet and slide the 2 clips to secure them.

10. INSTALL RADIATOR RESERVE TANK ASSEMBLY

    
    

    1. Engage the 2 claws and install the radiator reserve tank assembly to the fan shroud assembly.

    2. Connect the clamp and wire harness to the radiator reserve tank assembly.

    3. Connect the radiator reserve tank hose to the water inlet and slide the clip to secure it.

11. INSTALL HOOD LOCK ASSEMBLY

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12. CONNECT HOOD LOCK CONTROL CABLE ASSEMBLY

    
    

    1. Engage the 2 clamps and connect the hood lock control cable assembly to the upper radiator support sub-assembly.

13. INSTALL HOOD LOCK RELEASE LEVER PROTECTOR

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14. INSTALL INLET NO. 1 AIR CLEANER

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15. ADD ENGINE COOLANT

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16. INSPECT FOR COOLANT LEAK

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17. INSTALL ENGINE UNDER COVER

18. INSTALL V-BANK COVER SUB-ASSEMBLY

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19. INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System)

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20. INSTALL COOL AIR INTAKE DUCT SEAL

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