RADIATOR REMOVAL

PROCEDURE


  1. REMOVE COOL AIR INTAKE DUCT SEAL

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  2. REMOVE MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System)

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  3. REMOVE V-BANK COVER SUB-ASSEMBLY

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  4. REMOVE INLET NO. 1 AIR CLEANER

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  5. REMOVE ENGINE UNDER COVER

  6. DRAIN ENGINE COOLANT

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  7. REMOVE HOOD LOCK RELEASE LEVER PROTECTOR

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  8. DISCONNECT HOOD LOCK CONTROL CABLE ASSEMBLY


    1. B003W5YC01
      *A for RHD
      *B for LHD

      Disengage the 2 clamps and disconnect the hood lock control cable assembly from the upper radiator support sub-assembly.

  9. REMOVE HOOD LOCK ASSEMBLY

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  10. REMOVE RADIATOR RESERVE TANK ASSEMBLY


    1. B003SX4

      Slide the clip and disconnect the radiator reserve tank hose from the water inlet.

    2. Disconnect the clamp and wire harness from the radiator reserve tank assembly.

    3. Disengage the 2 claws and remove the radiator reserve tank assembly from the fan shroud assembly.

  11. REMOVE NO. 1 RADIATOR HOSE


    1. B003WOJ

      Slide the 2 clips and remove the No. 1 radiator hose from the radiator assembly and water inlet.

  12. DISCONNECT NO. 2 RADIATOR HOSE


    1. B003TN2

      Disengage the clamp and disconnect the No. 2 radiator hose from the radiator hose clamp.

    2. Remove the radiator hose clamp from the fan shroud assembly.

    3. B003USF

      Slide the clip and disconnect the No. 2 radiator hose from the radiator assembly.

  13. DISCONNECT ENGINE ROOM MAIN WIRE


    1. B003VQ7

      Disconnect the cooling fan ECU connector.

    2. Disengage the 7 clamps and disconnect the engine room main wire from the upper radiator support sub-assembly.

  14. REMOVE RADIATOR SUPPORT SUB-ASSEMBLY UPPER

    B003WWE

    1. Disconnect the 2 horn connectors.

    2. B003WKB

      Disengage the 6 clamps and disconnect the wire harness from the upper radiator support sub-assembly.

    3. B003WRL

      Remove the 5 bolts and upper radiator support sub-assembly.

  15. SEPARATE COOLER CONDENSER ASSEMBLY


    1. B003WHJ

      Disengage the 2 claws.

    2. Disengage the 2 guides and separate the condenser assembly from the radiator assembly.

      Note

      Do not damage the condenser assembly or radiator assembly when removing the condenser assembly.

  16. REMOVE ENGINE ROOM ECU OUTLET DUCT

    B003TCC

    1. Remove the engine room ECU outlet duct from the fan shroud assembly.

  17. REMOVE RADIATOR ASSEMBLY


    1. Remove the radiator assembly with the fan shroud assembly from the vehicle.

      Note

      Do not apply excessive force to the condenser assembly or pipe when removing the radiator assembly.

    2. B003T3N

      Disengage the 3 claws.

    3. Disengage the 3 guides and remove the fan shroud assembly from the radiator assembly.

      Note

      Do not damage the radiator assembly when removing the fan shroud assembly.

  18. REMOVE RADIATOR SUPPORT CUSHION


    1. Remove the 2 radiator support cushions from the radiator assembly.

  19. REMOVE LOWER RADIATOR SUPPORT


    1. Remove the 2 lower radiator supports from the radiator assembly.