THERMOSTAT(for Cylinder Block) REMOVAL

PROCEDURE


  1. REMOVE TURBOCHARGER SUB-ASSEMBLY

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  2. REMOVE COMPRESSOR ASSEMBLY WITH PULLEY

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  3. REMOVE NO. 1 COMPRESSOR MOUNTING BRACKET


    1. B003WRN

      Remove the 4 bolts and No. 1 compressor mounting bracket.

  4. REMOVE NO. 3 EXHAUST MANIFOLD HEAT INSULATOR


    1. B003UOR

      Remove the 2 bolts and No. 3 exhaust manifold heat insulator.

  5. REMOVE WATER BY-PASS PIPE ASSEMBLY


    1. B003X6T

      Slide the clip and disconnect the No. 5 water by-pass hose from the water by-pass pipe assembly.

    2. Remove the 2 bolts to disconnect the water by-pass pipe assembly from the cylinder block sub-assembly.

    3. B003UCU

      Disconnect the oil pressure switching valve assembly connector.

    4. Disengage the 3 clamps to disconnect the wire harness from the water inlet.

    5. Remove the 2 nuts and disconnect the water by-pass pipe assembly from the water inlet housing.

    6. Remove the gasket from the water inlet housing.

  6. REMOVE NO. 4 WATER BY-PASS PIPE


    1. B003WXT

      Slide the clip and disconnect the No. 4 water by-pass hose from the No. 4 water by-pass pipe.

    2. Remove the bolt to disconnect the No. 4 water by-pass pipe from the cylinder block sub-assembly.

    3. B003TUN

      Remove the 2 nuts and disconnect the No. 4 water by-pass pipe from the water inlet housing.

    4. Remove the gasket from the water inlet housing.

  7. REMOVE WATER INLET HOUSING


    1. B003T8T

      Remove the 4 bolts, nut and water inlet housing from the cylinder block sub-assembly.

    2. Remove the 3 gaskets from the water inlet housing.

  8. REMOVE THERMOSTAT (for Cylinder Block)


    1. Remove the thermostat (for Cylinder Block) from the cylinder block sub-assembly.

    2. Remove the gasket from the thermostat (for Cylinder Block).