COOLING FAN SYSTEM Cooling Fan Circuit

DESCRIPTION

The ECM calculates an appropriate cooling fan speed based on the engine coolant temperature, air conditioning switch condition, refrigerant pressure, engine speed and vehicle speed, and sends the signals to the cooling fan ECUs to regulate the cooling fans. The cooling fan ECUs control each cooling fan speed based on the duty ratio signal sent from the ECM. By basing its control on the operating conditions, the ECM can control the fan speed optimally using the cooling fan ECUs, achieving both high cooling performance and quietness.

WIRING DIAGRAM

Refer to the System Diagram.

Click here

CAUTION / NOTICE / HINT

Note


  • Inspect the fuses for circuits related to this system before performing the following procedure.

  • Before replacing the ECM, refer to Service Bulletin.

PROCEDURE


  1. CHECK VEHICLE


    1. Check the cooling fan motor type.

      Result
      Result Proceed to
      for Cooling Fan Motor 240 W + 240 W Type A
      for Cooling Fan Motor 300 W + 300 W Type B

    B
    A
  2. PERFORM ACTIVE TEST USING GTS (CONTROL THE ENGINE COOLING FAN DUTY RATIO)


    1. Connect the GTS to the DLC3.

    2. Turn the engine switch on (IG).

    3. Turn the GTS on.

    4. Enter the following menus: Powertrain / Engine / Active Test / Control the Engine Cooling Fan Duty Ratio.


      Powertrain > Engine > Active Test
      Tester Display
      Control the Engine Cooling Fan Duty Ratio
    5. Check the operation of the cooling fans while operating them using the GTS.

      OK
      Tester Operation Fan Operation
      30 - 100% Cooling fans operate
      0% Cooling fans stop
      Result
      Result Proceed to
      OK A
      NG (Fan does not operate) B
      NG (No. 2 fan does not operate) C
      NG (Fan does not stop) D
      NG (No. 2 fan does not stop) E

    A
    C
    D
    E
    B
  3. CHECK COOLING FAN SYSTEM (FAN)


    1. Disconnect the A91 ECM connector.

    2. Turn the engine switch on (IG).

    3. Check the operation of the cooling fan.

      OK
      The cooling fan operates.
      Result
      Proceed to
      OK
      NG

    OK
    NG
  4. INSPECT COOLING FAN MOTOR


    1. Inspect the cooling fan motor.

      Click here

      Result
      Proceed to
      OK
      NG

    NG
    OK
  5. CHECK HARNESS AND CONNECTOR (COOLING FAN ECU POWER SOURCE)


    1. Disconnect the A87 cooling fan ECU connector.

    2. Turn the engine switch on (IG).

    3. B003U8VC51
      *a

      Front view of wire harness connector

      (to Cooling Fan ECU )

      Measure the voltage according to the value(s) in the table below.

      Standard Voltage
      Tester Connection Condition Specified Condition
      A87-1 (+B1) - A87-3 (E1) Engine switch on (IG) 11 to 14 V
      Result
      Proceed to
      OK
      NG

    NG
    OK
  6. CHECK HARNESS AND CONNECTOR (COOLING FAN ECU AND NO. 2 COOLING FAN ECU - ECM)


    1. Disconnect the A91 ECM connector.

    2. Disconnect the A87 cooling fan ECU connector.

    3. Disconnect the f1 No. 2 cooling fan ECU connector.

    4. Measure the resistance according to the value(s) in the table below.

      Standard Resistance (Check for Short)
      Tester Connection Condition Specified Condition
      A87-2 (SI), f1-2 (SI) or A91-60 (RFC) - Body ground Always 10 kΩ or higher
      Result
      Proceed to
      OK
      NG

    OK
    NG
  7. CHECK HARNESS AND CONNECTOR (COOLING FAN ECU - BODY GROUND)


    1. Disconnect the A87 cooling fan ECU connector.

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance (Check for Open)
      Tester Connection Condition Specified Condition
      A87-3 (E1) - Body ground Always Below 1 Ω
      Result
      Proceed to
      OK
      NG

    NG
    OK
  8. INSPECT FAN RELAY


    1. Inspect the FAN relay.

      Click here

      Result
      Proceed to
      OK
      NG

    NG
    OK
  9. CHECK HARNESS AND CONNECTOR (FAN RELAY POWER SOURCE CIRCUIT)


    1. Remove the FAN relay from the No. 2 engine room relay block and No. 2 junction block assembly.

    2. Turn the engine switch on (IG).

    3. B003U4RC01
      *1 No. 2 Engine Room Relay Block and No. 2 Junction Block Assembly
      *2 FAN Relay

      Measure the voltage according to the value(s) in the table below.

      Standard Voltage
      Tester Connection Condition Specified Condition
      1 (FAN relay) - Body ground Engine switch on (IG) 11 to 14 V
      3 (FAN relay) - Body ground Always 11 to 14 V
      Result
      Proceed to
      OK
      NG

    NG
    OK
  10. CHECK HARNESS AND CONNECTOR (COOLING FAN ECU - FAN RELAY)


    1. Disconnect the A87 cooling fan ECU connector.

    2. Remove the FAN relay from the No. 2 engine room relay block and No. 2 junction block assembly.

    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance (Check for Open)
      Tester Connection Condition Specified Condition
      A87-1 (+B1) - 5 (FAN relay) Always Below 1 Ω
      Standard Resistance (Check for Short)
      Tester Connection Condition Specified Condition
      A87-1 (+B1) or 5 (FAN relay) - Body ground Always 10 kΩ or higher
      Result
      Proceed to
      OK
      NG

    OK
    NG
  11. CHECK COOLING FAN SYSTEM (NO. 2 FAN)


    1. Disconnect the A91 ECM connector.

    2. Turn the engine switch on (IG).

    3. Check the operation of the cooling fan.

      OK
      The cooling fan operates.
      Result
      Proceed to
      OK
      NG

    OK
    NG
  12. INSPECT NO. 2 COOLING FAN MOTOR


    1. Inspect the No. 2 cooling fan motor.

      Click here

      Result
      Proceed to
      OK
      NG

    NG
    OK
  13. CHECK HARNESS AND CONNECTOR (NO. 2 COOLING FAN ECU POWER SOURCE)


    1. Disconnect the f1 No. 2 cooling fan ECU connector.

    2. Turn the engine switch on (IG).

    3. B003U8VC39
      *a

      Front view of wire harness connector

      (to No. 2 Cooling Fan ECU)

      Measure the voltage according to the value(s) in the table below.

      Standard Voltage
      Tester Connection Condition Specified Condition
      f1-1 (+B) - f1-3 (GND) Engine switch on (IG) 11 to 14 V
      Result
      Proceed to
      OK
      NG

    NG
    OK
  14. CHECK HARNESS AND CONNECTOR (COOLING FAN ECU AND NO. 2 COOLING FAN ECU - ECM)


    1. Disconnect the A91 ECM connector.

    2. Disconnect the A87 cooling fan ECU connector.

    3. Disconnect the f1 No. 2 cooling fan ECU connector.

    4. Measure the resistance according to the value(s) in the table below.

      Standard Resistance (Check for Short)
      Tester Connection Condition Specified Condition
      A87-2 (SI), f1-2 (SI) or A91-60 (RFC) - Body ground Always 10 kΩ or higher
      Result
      Proceed to
      OK
      NG

    OK
    NG
  15. CHECK HARNESS AND CONNECTOR (NO. 2 COOLING FAN ECU - BODY GROUND)


    1. Disconnect the f1 No. 2 cooling fan ECU connector.

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance (Check for Open)
      Tester Connection Condition Specified Condition
      f1-3 (GND) - Body ground Always Below 1 Ω
      Result
      Proceed to
      OK
      NG

    NG
    OK
  16. INSPECT FAN NO. 2 RELAY


    1. Inspect the FAN NO. 2 relay.

      Click here

      Result
      Proceed to
      OK
      NG

    NG
    OK
  17. CHECK HARNESS AND CONNECTOR (FAN NO. 2 RELAY POWER SOURCE CIRCUIT)


    1. Remove the FAN NO. 2 relay from the No. 1 engine room relay block and No. 1 junction block assembly.

    2. Turn the engine switch on (IG).

    3. Measure the voltage according to the value(s) in the table below.

      B003WWRC01
      *A for LHD *B for RHD
      *1 No. 1 Engine Room Relay Block and No. 1 Junction Block Assembly *2 FAN NO. 2 Relay
      Standard Voltage
      Tester Connection Condition Specified Condition
      1 (FAN NO. 2 relay) - Body ground Engine switch on (IG) 11 to 14 V
      3 (FAN NO. 2 relay) - Body ground Always 11 to 14 V
      Result
      Proceed to
      OK
      NG

    NG
    OK
  18. CHECK HARNESS AND CONNECTOR (NO. 2 COOLING FAN ECU - FAN NO. 2 RELAY)


    1. Disconnect the f1 No. 2 cooling fan ECU connector.

    2. Remove the FAN NO. 2 relay from the No. 1 engine room relay block and No. 1 junction block assembly.

    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance (Check for Open)
      Tester Connection Condition Specified Condition
      f1-1 (+B) - 5 (FAN NO. 2 relay) Always Below 1 Ω
      Standard Resistance (Check for Short)
      Tester Connection Condition Specified Condition
      f1-1 (+B) or 5 (FAN NO. 2 relay) - Body ground Always 10 kΩ or higher
      Result
      Proceed to
      OK
      NG

    OK
    NG
  19. CHECK HARNESS AND CONNECTOR (COOLING FAN ECU - ECM)


    1. Disconnect the A91 ECM connector.

    2. Disconnect the A87 cooling fan ECU connector.

    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance (Check for Open)
      Tester Connection Condition Specified Condition
      A87-2 (SI) - A91-60 (RFC) Always Below 1 Ω
      Result
      Proceed to
      OK
      NG

    NG
    OK
  20. CHECK HARNESS AND CONNECTOR (COOLING FAN MOTOR - BODY GROUND)


    1. Disconnect the z13 cooling fan motor connector.

    2. B003WG6C87
      *a

      Component without harness connected

      (Cooling Fan Motor)

      Measure the resistance according to the value(s) in the table below.

      Standard Resistance (Check for Short)
      Tester Connection Condition Specified Condition
      z13-1 (-) - Body ground Always 10 kΩ or higher
      Result
      Proceed to
      OK
      NG

    OK
    NG
  21. CHECK HARNESS AND CONNECTOR (NO. 2 COOLING FAN ECU - ECM)


    1. Disconnect the A91 ECM connector.

    2. Disconnect the f1 No. 2 cooling fan ECU connector.

    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance (Check for Open)
      Tester Connection Condition Specified Condition
      f1-2 (SI) - A91-60 (RFC) Always Below 1 Ω
      Result
      Proceed to
      OK
      NG

    NG
    OK
  22. CHECK HARNESS AND CONNECTOR (NO. 2 COOLING FAN MOTOR - BODY GROUND)


    1. Disconnect the z14 No. 2 cooling fan motor connector.

    2. B003WG6C88
      *a

      Component without harness connected

      (No. 2 Cooling Fan Motor)

      Measure the resistance according to the value(s) in the table below.

      Standard Resistance (Check for Short)
      Tester Connection Condition Specified Condition
      z14-1 (-) - Body ground Always 10 kΩ or higher
      Result
      Proceed to
      OK
      NG

    OK
    NG
  23. PERFORM ACTIVE TEST USING GTS (CONTROL THE ENGINE COOLING FAN DUTY RATIO)


    1. Connect the GTS to the DLC3.

    2. Turn the engine switch on (IG).

    3. Turn the GTS on.

    4. Enter the following menus: Powertrain / Engine / Active Test / Control the Engine Cooling Fan Duty Ratio.


      Powertrain > Engine > Active Test
      Tester Display
      Control the Engine Cooling Fan Duty Ratio
    5. Check the operation of the cooling fans while operating them using the GTS.

      OK
      Tester Operation Fan Operation
      30 - 100% Cooling fans operate
      0% Cooling fans stop
      Result
      Result Proceed to
      OK A
      NG (Fan does not operate) B
      NG (No. 2 fan does not operate) C
      NG (Fan does not stop) D
      NG (No. 2 fan does not stop) E

    A
    C
    D
    E
    B
  24. CHECK COOLING FAN SYSTEM (FAN)


    1. Disconnect the A91 ECM connector.

    2. Turn the engine switch on (IG).

    3. Check the operation of the cooling fan.

      OK
      The cooling fan operates.
      Result
      Proceed to
      OK
      NG

    OK
    NG
  25. CHECK HARNESS AND CONNECTOR (COOLING FAN MOTOR POWER SOURCE)


    1. Disconnect the A97 cooling fan motor connector.

    2. Turn the engine switch on (IG).

    3. B003VJQC01
      *a

      Front view of wire harness connector

      (to Cooling Fan Motor)

      Measure the voltage according to the value(s) in the table below.

      Standard Voltage
      Tester Connection Condition Specified Condition
      A97-1 (E1) - A97-3 (+B1) Engine switch on (IG) 11 to 14 V
      Result
      Proceed to
      OK
      NG

    NG
    OK
  26. CHECK HARNESS AND CONNECTOR (COOLING FAN MOTOR AND NO. 2 COOLING FAN MOTOR - ECM)


    1. Disconnect the A91 ECM connector.

    2. Disconnect the A97 cooling fan motor connector.

    3. Disconnect the f2 No. 2 cooling fan motor connector.

    4. Measure the resistance according to the value(s) in the table below.

      Standard Resistance (Check for Short)
      Tester Connection Condition Specified Condition
      A97-2 (SI), f2-2 (SI) or A91-60 (RFC) - Body ground Always 10 kΩ or higher
      Result
      Proceed to
      OK
      NG

    OK
    NG
  27. CHECK HARNESS AND CONNECTOR (COOLING FAN MOTOR - BODY GROUND)


    1. Disconnect the A97 cooling fan motor connector.

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance (Check for Open)
      Tester Connection Condition Specified Condition
      A97-1 (E1) - Body ground Always Below 1 Ω
      Result
      Proceed to
      OK
      NG

    NG
    OK
  28. INSPECT FAN RELAY


    1. Inspect the FAN relay.

      Click here

      Result
      Proceed to
      OK
      NG

    NG
    OK
  29. CHECK HARNESS AND CONNECTOR (FAN RELAY POWER SOURCE CIRCUIT)


    1. Remove the FAN relay from the No. 2 engine room relay block and No. 2 junction block assembly.

    2. Turn the engine switch on (IG).

    3. B003U4RC03
      *1 No. 2 Engine Room Relay Block and No. 2 Junction Block Assembly
      *2 FAN Relay

      Measure the voltage according to the value(s) in the table below.

      Standard Voltage
      Tester Connection Condition Specified Condition
      1 (FAN relay) - Body ground Engine switch on (IG) 11 to 14 V
      3 (FAN relay) - Body ground Always 11 to 14 V
      Result
      Proceed to
      OK
      NG

    NG
    OK
  30. CHECK HARNESS AND CONNECTOR (COOLING FAN MOTOR - FAN RELAY)


    1. Disconnect the A97 cooling fan motor connector.

    2. Remove the FAN relay from the No. 2 engine room relay block and No. 2 junction block assembly.

    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance (Check for Open)
      Tester Connection Condition Specified Condition
      A97-3 (+B1) - 5 (FAN relay) Always Below 1 Ω
      Standard Resistance (Check for Short)
      Tester Connection Condition Specified Condition
      A97-3 (+B1) or 5 (FAN relay) - Body ground Always 10 kΩ or higher
      Result
      Proceed to
      OK
      NG

    OK
    NG
  31. CHECK COOLING FAN SYSTEM (NO. 2 FAN)


    1. Disconnect the A91 ECM connector.

    2. Turn the engine switch on (IG).

    3. Check the operation of the cooling fan.

      OK
      The cooling fan operates.
      Result
      Proceed to
      OK
      NG

    OK
    NG
  32. CHECK HARNESS AND CONNECTOR (NO. 2 COOLING FAN MOTOR POWER SOURCE)


    1. Disconnect the f2 No. 2 cooling fan motor connector.

    2. Turn the engine switch on (IG).

    3. B003VJQC03
      *a

      Front view of wire harness connector

      (to No. 2 Cooling Fan Motor)

      Measure the voltage according to the value(s) in the table below.

      Standard Voltage
      Tester Connection Condition Specified Condition
      f2-3 (+B) - f2-1 (GND) Engine switch on (IG) 11 to 14 V
      Result
      Proceed to
      OK
      NG

    NG
    OK
  33. CHECK HARNESS AND CONNECTOR (COOLING FAN MOTOR AND NO. 2 COOLING FAN MOTOR - ECM)


    1. Disconnect the A91 ECM connector.

    2. Disconnect the A97 cooling fan motor connector.

    3. Disconnect the f2 No. 2 cooling fan motor connector.

    4. Measure the resistance according to the value(s) in the table below.

      Standard Resistance (Check for Short)
      Tester Connection Condition Specified Condition
      A97-2 (SI), f2-2 (SI) or A91-60 (RFC) - Body ground Always 10 kΩ or higher
      Result
      Proceed to
      OK
      NG

    OK
    NG
  34. CHECK HARNESS AND CONNECTOR (NO. 2 COOLING FAN MOTOR - BODY GROUND)


    1. Disconnect the f2 No. 2 cooling fan motor connector.

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance (Check for Open)
      Tester Connection Condition Specified Condition
      f2-1 (GND) - Body ground Always Below 1 Ω
      Result
      Proceed to
      OK
      NG

    NG
    OK
  35. INSPECT FAN NO. 2 RELAY


    1. Inspect the FAN NO. 2 relay.

      Click here

      Result
      Proceed to
      OK
      NG

    NG
    OK
  36. CHECK HARNESS AND CONNECTOR (FAN NO. 2 RELAY POWER SOURCE CIRCUIT)


    1. Remove the FAN NO. 2 relay from the No. 1 engine room relay block and No. 1 junction block assembly.

    2. Turn the engine switch on (IG).

    3. Measure the voltage according to the value(s) in the table below.

      B003WWRC01
      *A for LHD *B for RHD
      *1 No. 1 Engine Room Relay Block and No. 1 Junction Block Assembly *2 FAN NO. 2 Relay
      Standard Voltage
      Tester Connection Condition Specified Condition
      1 (FAN NO. 2 relay) - Body ground Engine switch on (IG) 11 to 14 V
      3 (FAN NO. 2 relay) - Body ground Always 11 to 14 V
      Result
      Proceed to
      OK
      NG

    NG
    OK
  37. CHECK HARNESS AND CONNECTOR (NO. 2 COOLING FAN MOTOR - FAN NO. 2 RELAY)


    1. Disconnect the f2 No. 2 cooling fan motor connector.

    2. Remove the FAN NO. 2 relay from the No. 1 engine room relay block and No. 1 junction block assembly.

    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance (Check for Open)
      Tester Connection Condition Specified Condition
      f2-3 (+B) - 5 (FAN NO. 2 relay) Always Below 1 Ω
      Standard Resistance (Check for Short)
      Tester Connection Condition Specified Condition
      f2-3 (+B) or 5 (FAN NO. 2 relay) - Body ground Always 10 kΩ or higher
      Result
      Proceed to
      OK
      NG

    OK
    NG
  38. CHECK HARNESS AND CONNECTOR (COOLING FAN MOTOR - ECM)


    1. Disconnect the A91 ECM connector.

    2. Disconnect the A97 cooling fan motor connector.

    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance (Check for Open)
      Tester Connection Condition Specified Condition
      A97-2 (SI) - A91-60 (RFC) Always Below 1 Ω
      Result
      Proceed to
      OK
      NG

    OK
    NG
  39. CHECK HARNESS AND CONNECTOR (NO. 2 COOLING FAN MOTOR - ECM)


    1. Disconnect the A91 ECM connector.

    2. Disconnect the f2 No. 2 cooling fan motor connector.

    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance (Check for Open)
      Tester Connection Condition Specified Condition
      f2-2 (SI) - A91-60 (RFC) Always Below 1 Ω
      Result
      Proceed to
      OK
      NG

    OK
    NG