INTAKE MANIFOLD REMOVAL

PROCEDURE


  1. DISCHARGE FUEL SYSTEM PRESSURE

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  2. PRECAUTION

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.

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  3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

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  4. REMOVE THROTTLE BODY WITH MOTOR ASSEMBLY

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  5. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

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  6. DISCONNECT VACUUM HOSE ASSEMBLY (for LHD)


    1. B003VSH

      Slide the clip and disconnect the vacuum hose assembly from the No. 1 hose to hose tube.

    2. B003VAM

      Slide the clip and disconnect the union to check valve hose from the vacuum pump assembly.

  7. REMOVE INTAKE AIR SURGE TANK ASSEMBLY


    1. B003TS7

      Disconnect the purge valve (purge VSV) connector.

    2. Disconnect the No. 1 fuel vapor feed hose from the intake air surge tank assembly.

    3. Remove the bolt and disconnect the purge valve (purge VSV) from the intake air surge tank assembly.

    4. B003TTN

      Slide the clip and disconnect the ventilation hose assembly from the intake air surge tank assembly.

    5. Disengage the 2 clamps to disconnect the No. 2 water by-pass hose from the intake air surge tank assembly.

    6. B003WRAC01
      *A for RHD

      Disconnect the 6 wire harness clamps from the intake air surge tank assembly.

    7. for RHD:


      1. Remove the bolt and disconnect the wire harness clamp bracket.

    8. B003X41

      Disengage the clamp to disconnect the No. 2 fuel tube sub-assembly.

    9. B003UOS

      Remove the bolt and disconnect the No. 2 water by-pass pipe from the intake air surge tank assembly.

    10. B003WF0

      Remove the bolt and disconnect the No. 2 surge tank stay from the intake air surge tank assembly.

    11. B003T6FC03
      B003WAF Bolt
      B003U82 Nut
      B003WLN Stud Bolt

      Remove the 2 nuts.

    12. Using an E8 "TORX" socket wrench, remove the 2 stud bolts from the intake manifold.

    13. Remove the 5 bolts and intake air surge tank assembly.

    14. Remove the air surge tank to intake manifold gasket from the intake air surge tank assembly.

    15. B003W28

      for LHD:


      1. Remove the 2 bolts and No. 1 hose to hose tube from the intake air surge tank assembly.

  8. REMOVE NO. 2 FUEL TUBE SUB-ASSEMBLY

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  9. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY

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  10. REMOVE NO. 1 FUEL TUBE SUB-ASSEMBLY

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  11. DISCONNECT WIRE HARNESS

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  12. REMOVE FUEL DELIVERY PIPE WITH SENSOR ASSEMBLY

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  13. REMOVE INTAKE MANIFOLD


    1. B003UXIC03
      B003WAF Bolt
      B003U82 Nut

      Remove the 4 bolts, 4 nuts and intake manifold from the cylinder head sub-assembly.

    2. Remove the 2 No. 1 intake manifold to head gaskets from each cylinder head sub-assembly.