TURBOCHARGER DISASSEMBLY

PROCEDURE


  1. REMOVE WASTE GATE VALVE ACTUATOR WITH BRACKET ASSEMBLY

    Note

    After removal and installation of the waste gate valve actuator with bracket assembly, make sure to check the travel of the waste gate valve actuator.


    1. A01MX03

      Remove the E-washer from the waste gate valve actuator with bracket assembly link pin.

      Note

      Do not reuse the E-washer.

    2. A01MV74

      Remove the 2 bolts and waste gate valve actuator with bracket assembly.

      Note

      Do not drop or subject any component of the turbocharger sub-assembly to impact. If any component of the turbocharger sub-assembly is dropped or subjected to a strong impact, replace it with a new one.

      Tech Tips

      Adjustment washers may be installed between the waste gate valve actuator with bracket assembly and turbine housing with valve sub-assembly.

  2. REMOVE INTAKE AIR CONTROL VALVE (AIR BY-PASS VALVE ASSEMBLY)

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  3. REMOVE COMPRESSOR HOUSING WITH BEARING SUB-ASSEMBLY


    1. A01MVD2

      Secure the flange of the turbine housing with valve sub-assembly of the turbocharger sub-assembly in a vise between aluminum plates.

      Note

      Do not tighten the vise more than necessary, as doing so may damage the flange of the turbine housing with valve sub-assembly.

    2. A01MY6E

      Remove the V band nut and compressor housing with bearing sub-assembly.

      Note


      • Do not damage the turbine housing with valve sub-assembly and turbine.

      • Do not drop or subject any component of the turbocharger sub-assembly to impact. If any component of the turbocharger sub-assembly is dropped or subjected to a strong impact, replace it with a new one.

      • Do not tap or subject the compressor housing with bearing sub-assembly to any impact.

      • Do not attempt to pry components with a screwdriver or similar tool.

  4. REMOVE STUD BOLT

    Tech Tips

    Replace the stud bolt if it is deformed or its threads are damaged.


    1. A01MXEL

      Using an E8 "TORX" socket wrench, remove the 4 stud bolts shown in the illustration.

    2. A01MWAR

      Using an E5 "TORX" socket wrench, remove the 4 stud bolts shown in the illustration.

  5. REMOVE PIN

    Tech Tips

    Replace the pin if it is deformed or damaged.


    1. A01MWWU

      Remove the pin shown in the illustration from the compressor housing with bearing sub-assembly.