FUEL PUMP(for High Pressure) REMOVAL

PROCEDURE


  1. PRECAUTION

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.

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  2. DISCHARGE FUEL SYSTEM PRESSURE

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  3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

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  4. REMOVE INTAKE MANIFOLD

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  5. SEPARATE NO. 2 WATER BY-PASS PIPE


    1. B003U6D

      Remove the bolt and separate the No. 2 water by-pass pipe from the vacuum pump.

  6. DISCONNECT FUEL TUBE SUB-ASSEMBLY


    1. B003TK1

      Disengage the clamp.

    2. Disconnect the fuel tube sub-assembly from the fuel main tube connector.

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  7. REMOVE FUEL MAIN TUBE CONNECTOR


    1. B003VET

      Remove the fuel main tube connector from the fuel pump assembly.

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  8. REMOVE NO. 1 FUEL PIPE SUB-ASSEMBLY


    1. B003UQL

      Using a 17 mm union nut wrench, loosen the 2 union nuts of the No. 1 fuel pipe sub-assembly.

    2. Remove the No. 1 fuel pipe sub-assembly from the fuel delivery pipe RH and fuel pump assembly.

  9. REMOVE FUEL PUMP ASSEMBLY


    1. B003VDU

      Disconnect the fuel pump assembly connector.

    2. B003TIK

      Remove the 2 bolts, fuel pump assembly and fuel pump lifter guide from the cylinder head cover sub-assembly.

    3. B003W59C02
      *1 O-ring

      Remove the O-ring from the fuel pump assembly.

    4. Remove the fuel pump lifter assembly from the fuel pump lifter housing.

    5. Remove the fuel pump spacer gasket from the cylinder head cover sub-assembly.