FUEL INJECTOR(for Port Injection) INSTALLATION

PROCEDURE


  1. INSTALL FUEL INJECTOR ASSEMBLY

    Tech Tips

    Perform "Inspection After Repair" after replacing a fuel injector assembly.

    Click here


    1. for Bank 1:


      1. Apply a light coat of spindle oil or gasoline to 3 new O-rings, and install 1 to each fuel injector assembly.

        Note

        Check that there is no damage or foreign matter on the groove of the fuel injector assembly when installing the O-ring to each fuel injector assembly.

      2. Connect the 3 fuel injector assembly connectors.

      3. B003VXSC01
        *a Stopper

        Install the 3 fuel injector assemblies to the fuel delivery pipe with sensor assembly.

        Note


        • Make sure that the fuel injector assembly is located within the stopper as shown in the illustration.

        • Check that the fuel injector assembly installation holes of the fuel delivery pipe with sensor assembly are not damaged and are free of foreign matter.

        • Make sure that the O-ring is not damaged, twisted or moved out of place when installing the fuel injector assembly.

    2. for Bank 2:


      1. Apply a light coat of spindle oil or gasoline to 3 new O-rings, and install 1 to each fuel injector assembly.

        Note

        Check that there is no damage or foreign matter on the groove of the fuel injector assembly when installing the O-ring to each fuel injector assembly.

      2. Connect the 3 fuel injector assembly connectors.

      3. B003U5FC01
        *a Stopper

        Install the 3 fuel injector assemblies to the fuel delivery pipe with sensor assembly.

        Note


        • Make sure that the fuel injector assembly is located within the stopper as shown in the illustration.

        • Check that the fuel injector assembly installation holes of the fuel delivery pipe with sensor assembly are not damaged and are free of foreign matter.

        • Make sure that the O-ring is not damaged, twisted or moved out of place when installing the fuel injector assembly.

  2. INSTALL FUEL DELIVERY PIPE WITH SENSOR ASSEMBLY

    Note


    • Do not remove the fuel pressure sensor from the fuel delivery pipe with sensor assembly.

    • If the fuel pressure sensor is removed, replace the fuel pressure sensor (fuel delivery pipe with sensor assembly) with a new one.


    1. Install 6 new injection vibration insulators to the intake manifold.

    2. Install the 4 No. 1 delivery pipe spacers to the intake manifold.

    3. Install the fuel delivery pipe with sensor assembly (with fuel injector assembly) to the intake manifold.

      Note

      Be careful not to twist the O-ring.

    4. B003W7UN01

      Install the fuel delivery pipe with sensor assembly with the fuel injector assemblies to the intake manifold with the 4 bolts in the order shown in the illustration.

      Torque:
      17 N*m  { 173 kgf*cm, 13 ft.*lbf }

  3. CONNECT WIRE HARNESS


    1. for Bank 2:


      1. Engage the claw and connect the No. 8 engine wire to the No. 7 engine wire.

      2. Engage the clamp.

      3. Engage the claw and connect the No. 7 engine wire to the cylinder head cover sub-assembly LH.

    2. for Bank 1:


      1. Engage the claw and connect the No. 5 engine wire to the No. 6 engine wire.

      2. Engage the claw and connect the No. 6 engine wire to the cylinder head cover sub-assembly.

    3. Connect the No. 5 engine wire connector, No. 6 engine wire connector, No. 7 engine wire connector, No. 8 engine wire connector and fuel pressure sensor connector.

  4. INSTALL NO. 1 FUEL TUBE SUB-ASSEMBLY


    1. B003W2XN01

      Connect the No. 1 fuel tube sub-assembly to the fuel delivery pipe with sensor assembly.

      Click here

    2. Install the No. 1 fuel tube sub-assembly with the 2 bolts.

      Torque:
      for Bolt (A)
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
      for Bolt (B)
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }

  5. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY


    1. Install the No. 1 engine cover sub-assembly with the clip.

  6. INSTALL NO. 2 FUEL TUBE SUB-ASSEMBLY


    1. Install the No. 2 fuel tube sub-assembly to the fuel pipe.

      Click here

    2. Install the fuel hose clamp to the fuel tube connector.

    3. Engage the claw to close the cover of the fuel hose clamp.

    4. Connect the No. 2 fuel tube sub-assembly to the fuel pipe.

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    5. Engage the claw to close the cover of the No. 1 fuel pipe clamp.

  7. INSTALL INTAKE AIR SURGE TANK ASSEMBLY

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  8. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

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  9. INSPECT FOR FUEL LEAK

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  10. PERFORM INITIALIZATION


    1. Perform "Inspection After Repair" after replacing a fuel injector assembly.

      Click here