FUEL SENDER GAUGE ASSEMBLY(w/ Canister Pump Module) REMOVAL

PROCEDURE


  1. REMOVE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY

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  2. REMOVE FUEL SENDER GAUGE ASSEMBLY


    1. B003W46N01

      Disconnect the fuel sender gauge assembly connector.

    2. Push the claw (A) of the fuel sender gauge assembly, and then pull up the fuel sender gauge assembly to remove it.

      Note


      • Do not touch the resistance plate or contacts of the fuel sender gauge assembly.

      • Do not bend the arm of the fuel sender gauge assembly.

  3. REMOVE REAR FLOOR SERVICE HOLE COVER


    1. A01MVWO

      Remove the rear floor service hole cover.

    2. Disconnect the No. 2 fuel sender gauge assembly connector.

  4. REMOVE FUEL TANK VENT TUBE ASSEMBLY


    1. B003X8KC01
      B003U82 Front Side

      Release the lock and remove the No. 1 fuel tube clamp.

    2. B003UTKC03
      *a Insertion Point
      *b SST (Plate)
      *c SST (Claw)
      *d SST (Bolt)

      Temporarily install SST (plate and claws) to the fuel pump gauge retainer.

      SST
      09808-14030   ( 09808-01030, 09808-01050 )

      Tech Tips

      Securely insert the ends of SST (claws) into the insertion points in the fuel pump gauge retainer.

    3. While firmly pressing the SST (claws) into the insertion points in the fuel pump gauge retainer, tighten the SST (bolts).

    4. Install SST (handle).

    5. B003TS3C01
      *a SST (Handle)
      *b SST (Plate)
      *c SST (Claw)

      Lightly press down on SST to prevent it from separating from the fuel pump gauge retainer. While pressing down on SST, rotate SST (handle) slowly to loosen the fuel pump gauge retainer.

      SST
      09808-01071   ( 09808-01010, 09808-01020, 09808-01030, 09808-01050 )

      Note


      • Do not use any tools other than specified in this operation as this may result in damage to the fuel pump gauge retainer or the fuel tank assembly.

      • Do not press down on SST excessively as this may make the fuel pump gauge retainer hard to rotate, and may damage components.

      • Make sure to rotate SST (handle) horizontally. If it is rotated at an angle, SST may come off.

      • Do not spin SST too fast or use an impact wrench as this may result in damage to components.

      • If SST comes off of the fuel pump gauge retainer, loosen SST (bolts) and reinstall SST.

    6. While pressing down on the fuel tank vent tube assembly with your hand, remove the fuel pump gauge retainer.

    7. A01MXDN

      Disconnect the fuel return vent tube sub-assembly and remove the fuel tank vent tube assembly from the fuel tank assembly.

      Note

      When disconnecting the fuel tube connector, do not excessively pull on the fuel return vent tube sub-assembly.

    8. Remove the fuel suction tube set gasket from the fuel tank assembly.

  5. REMOVE NO. 2 FUEL SENDER GAUGE ASSEMBLY


    1. B003WA6N01

      Disconnect the No. 2 fuel sender gauge assembly connector.

    2. Push the claw (A) of the No. 2 fuel sender gauge assembly, and then pull up the No. 2 fuel sender gauge assembly to remove it.

      Note


      • Do not touch the resistance plate or contacts of the No. 2 fuel sender gauge assembly.

      • Do not bend the arm of the No. 2 fuel sender gauge assembly.