FUEL PUMP REASSEMBLY

PROCEDURE

1. INSTALL FUEL PUMP WITH FILTER ASSEMBLY

   Tech Tips

   Perform "Inspection After Repair" after replacing the fuel pump with filter assembly (w/ Canister Pump Module).

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   1. 

      *1	O-ring
      *2	Fuel Pump Spacer

      Apply a light coat of gasoline to a new O-ring. Then install the O-ring and fuel pump spacer to the fuel pump with filter assembly.

   2. Engage the 5 claws of the fuel pump with filter assembly.

      Note

      
      

      • Make sure that the O-ring is not cut or pinched when installing it.

      • Engage the claws securely.

      • Do not remove the fuel filter.

2. INSTALL NO. 1 FUEL SUCTION SUPPORT

   
   

   1. Engage the 2 claws of the No. 1 fuel suction support to the fuel filter.

3. INSTALL FUEL PUMP HARNESS

   
   

   1. Connect the fuel pump harness connector.

4. INSTALL JET PUMP

   
   

   1. Apply a light coat of gasoline to a new O-ring and install the O-ring to the jet pump.

   2. 

      *1	O-ring
      *a	Notch

      Install the jet pump to the No. 1 fuel sub-tank as shown in the illustration.

   3. Install the jet pump to the No. 1 fuel sub-tank.

      Note

      
      

      • Make sure that the O-ring is not cut or pinched when installing it.

      • Securely engage the claws.

5. INSTALL FUEL FILTER

   
   
   1. 

      *1	No. 1 Fuel Sub-tank
      *a	Tube

      Engage the 2 claws to install the fuel filter to the No. 1 fuel sub-tank.

      Note

      
      

      • Do not apply excessive force to the tube or suction support.

      • Securely engage the claws.

6. INSTALL FUEL SUCTION PLATE SUB-ASSEMBLY

   
   

   1. Install the spring to the fuel suction plate shaft.

   2. Install the fuel suction plate sub-assembly to the No. 1 fuel sub-tank.

   3. Install a new E-ring to the fuel suction plate shaft.

   4. Connect the fuel pump harness connector to the fuel suction plate sub-assembly.

      Note

      Make sure that the claw of the fuel pump connector is engaged securely.

   5. 

      Connect the fuel pump harness to the clamp as shown in the illustration.

      Note

      
      

      • Engage (A) first and then (B) when connecting the fuel pump harness to the clamp.

      • Do not twist or excessively pull the fuel pump harness.

7. INSTALL FUEL SENDER GAUGE ASSEMBLY

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