FUEL PUMP DISASSEMBLY

CAUTION / NOTICE / HINT

Note


  • Do not disconnect the tube shown in the illustration when disassembling the fuel suction tube with pump and gauge assembly. Doing so will cause reassembly of the fuel suction tube with pump and gauge assembly to be impossible as the tube is pressed into the fuel suction plate sub-assembly.

  • When replacing the fuel filter, replace it together with the fuel suction plate sub-assembly.

B003UALC01
*a Tube

PROCEDURE


  1. REMOVE FUEL SENDER GAUGE ASSEMBLY

    Click here

  2. REMOVE FUEL SUCTION PLATE SUB-ASSEMBLY


    1. B003V1F

      Disconnect the fuel pump harness from the clamp.

    2. Disconnect the fuel pump harness connector.

    3. B003U27C03
      *1 E-ring

      Using needle nose pliers, remove the E-ring from the fuel suction plate shaft.

    4. Remove the fuel suction plate sub-assembly and spring from the No. 1 fuel sub-tank.

  3. REMOVE FUEL FILTER


    1. B003U2K

      Using a screwdriver with its tip wrapped with protective tape, disengage the 2 claws, and remove the fuel filter and fuel pump with filter assembly from the No. 1 fuel sub-tank.

      Note

      Do not damage the No. 1 fuel sub-tank or fuel filter.

  4. REMOVE JET PUMP


    1. B003WVJC03
      *a Protective Tape

      Using a screwdriver with its tip wrapped with protective tape, disengage the claw and remove the fuel tube.

    2. B003WZ8C03
      *a Protective Tape

      Using a screwdriver with its tip wrapped with protective tape, remove the jet pump from the No. 1 fuel sub-tank.

    3. B003VB9C05
      *1 O-ring
      *2 Jet Pump

      Remove the O-ring from the jet pump.

  5. REMOVE FUEL PUMP HARNESS


    1. B003VUN

      Remove the fuel pump harness connector from the fuel pump with filter assembly.

  6. REMOVE NO. 1 FUEL SUCTION SUPPORT

    B003WAEC02
    *1 No. 1 Fuel Suction Support
    *a Protective Tape

    1. Using a screwdriver with its tip wrapped with protective tape, disengage the 2 claws and remove the No. 1 fuel suction support.

  7. REMOVE FUEL PUMP WITH FILTER ASSEMBLY


    1. B003WV3C02
      *1 Fuel Filter
      *2 Suction Filter

      Using a screwdriver with its tip wrapped with protective tape, disengage the 5 claws, and remove the fuel pump with filter assembly from the fuel filter.

      Note


      • Do not damage the fuel filter.

      • Do not remove the suction filter.

      • Do not use either the fuel pump with filter assembly or the suction filter if the suction filter is removed from the fuel pump with filter assembly.

        Click here

    2. B003UCRC01
      *1 O-ring
      *2 Fuel Pump Spacer
      *a 5.0 mm (0.197 in.)

      Remove the O-ring and fuel pump spacer from the fuel pump with filter assembly.

      Note

      Be careful not to damage the sealing surface.

      Tech Tips

      If the O-ring still remains in the fuel filter, remove it using a wire tip (1.0 mm (0.0394 in.) diameter) that is formed as shown in the illustration.