FUEL PRESSURE SENSOR INSTALLATION

PROCEDURE


  1. INSTALL FUEL PRESSURE SENSOR


    1. Install a new gasket to the fuel pressure sensor.

    2. A0123M5C01
      *a Length of SST 240 mm (9.45 in.)
      *b Length of Torque Wrench 180 mm (7.09 in.)

      Using SST, install the fuel pressure sensor to the No. 1 delivery pipe sub-assembly.

      SST
      09922-10240
      Torque:
      without SST [Torque (N*m (kgf*cm, ft.*lbf))]
      42 N*m  { 428 kgf*cm, 31 ft.*lbf }
      with SST [Reading of Torque wrench (N*m (kgf*cm, ft.*lbf))]
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }

      Tech Tips


      • This torque value is effective when SST is parallel to the torque wrench.

      • The "with SST" torque value is effective when using SST with a fulcrum length of 240 mm (9.45 in.).

      • The "with SST" torque value is effective when using a torque wrench with a fulcrum length of 180 mm (7.09 in.).

      • If using a torque wrench with a different length, or connecting the torque wrench and SST at an angle, refer to the alternate torque values.

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    3. B003U5DC02
      *a Wire Harness

      Connect the fuel pressure sensor connector and wire harness clamp.

      Note


      • Make sure the wire harness of the fuel pressure sensor passes under the area (A) as shown in the illustration.

      • Do not pull the wire harness of the fuel pressure sensor excessively.

  2. INSTALL NO. 3 WATER BY-PASS PIPE


    1. Connect the No. 8 water by-pass hose and No. 9 water by-pass hose to the No. 3 water by-pass pipe and slide the 2 clips to secure them.

    2. Install the No. 3 water by-pass pipe to the camshaft housing sub-assembly RH with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    3. Engage the wire harness clamp to the No. 3 water by-pass pipe.

    4. Connect the inlet heater water hose A and outlet heater water hose A to the No. 3 water by-pass pipe and slide the 2 clips to secure them.

  3. INSTALL FUEL RELIEF VALVE ASSEMBLY

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