FUEL PUMP REASSEMBLY

PROCEDURE


  1. INSTALL FUEL PUMP

    Tech Tips

    Perform "Inspection After Repair" after replacing the fuel pump.



    1. B003TU7C01
      *1 O-ring
      *2 Fuel Pump Spacer

      Apply a light coat of gasoline to a new O-ring. Then install the O-ring and fuel pump spacer to the fuel pump.

    2. Connect the fuel pump harness connector to install the fuel pump harness to the fuel pump.

    3. Install the fuel pump to the fuel filter.

      Note

      Make sure that the O-ring is not cut or pinched during the installation.

  2. INSTALL FUEL PUMP FILTER


    1. Engage the 3 claws and install the fuel pump filter to the fuel filter.

      Note


      • Do not damage the fuel filter.

      • Securely engage the claws.

    2. B003VVL

      Engage the claw to connect the fuel pump harness to the fuel pump filter.

      Note


      • Securely engage the claw.

      • Make sure that the ground terminal of the fuel pump harness is securely connected to the fuel pump body.

    3. Check the connection state of the fuel pump harness.


      1. Measure the resistance according to the value(s) in the table below.

        Standard Resistance
        Tester Connection Condition Specified Condition
        Fuel pump body - Ground terminal of the wire harness Always Below 1 Ω

        If the result is not as specified, reconnect the fuel pump harness to the fuel pump filter so that the ground terminal of the fuel pump harness is securely connected to the fuel pump body.

  3. INSTALL FUEL SUCTION PLATE SUB-ASSEMBLY


    1. Engage the 2 claws to install the fuel filter to the No. 1 fuel sub-tank.

      Note


      • Do not apply excessive force to the tube or No. 1 fuel suction support.

      • Securely engage the claws.

    2. Install the spring to the fuel suction plate shaft and then install the fuel suction plate sub-assembly to the No. 1 fuel sub-tank.

    3. Install a new E-ring to the fuel suction plate shaft.

    4. Apply a light coat of gasoline to a new O-ring and install the O-ring to the jet pump.

    5. B003TYCC03
      *1 O-ring
      *a Notch

      Install the jet pump to the No. 1 fuel sub-tank as shown in the illustration.

      Note

      Make sure that the O-ring is not cut or pinched during installation.

    6. Engage the claw and clamp and connect the fuel pump filter hose to the No. 1 fuel sub-tank.

      Note

      Securely engage the claw.

    7. Connect the 2 fuel pump harness connectors.

      Note

      Make sure that the fuel pump harness connector is connected securely.

    8. Engage the clamp to connect the fuel pump harness to the fuel suction plate sub-assembly.

  4. INSTALL FUEL SENDER GAUGE ASSEMBLY