ENGINE UNIT REMOVAL

PROCEDURE


  1. REMOVE INTAKE AIR SURGE TANK ASSEMBLY

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  2. REMOVE FRONT NO. 1 ENGINE MOUNTING BRACKET LH


    1. B003UFO

      Disengage the 2 clamps.

    2. Remove the 4 bolts and front No. 1 engine mounting bracket LH.

  3. REMOVE FRONT NO. 1 ENGINE MOUNTING BRACKET RH


    1. B003T57

      Remove the 4 bolts and front No. 1 engine mounting bracket RH.

  4. REMOVE V-RIBBED BELT

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  5. REMOVE GENERATOR ASSEMBLY

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  6. REMOVE COMPRESSOR AND MAGNETIC CLUTCH

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  7. REMOVE NO. 1 COMPRESSOR MOUNTING BRACKET


    1. B003WN2

      Remove the 2 bolts and No. 1 compressor mounting bracket.

  8. REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY


    1. B003WJG

      Remove the bolt and No. 2 idler pulley sub-assembly.

  9. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY


    1. B003VAV

      Remove the 2 bolts and V-ribbed belt tensioner assembly.

  10. REMOVE ENGINE WIRE


    1. Remove the engine wire from the engine assembly.

  11. REMOVE NO. 6 WATER BY-PASS HOSE


    1. B003X4N

      Slide the 2 clips and remove the No. 6 water by-pass hose from the water outlet and cylinder head sub-assembly.

  12. REMOVE NO. 2 WATER BY-PASS HOSE


    1. B003X6E

      Slide the 2 clips and remove the No. 2 water by-pass hose.

  13. REMOVE NO. 3 WATER BY-PASS HOSE


    1. B003UHB

      Slide the 2 clips and remove the No. 3 water by-pass hose.

  14. REMOVE NO. 2 WATER BY-PASS HOSE ASSEMBLY


    1. Slide the 2 clips and remove the No. 2 water by-pass hose assembly.

      B003TEAC02
      *A w/o Oil Cooler *B w/ Oil Cooler

    2. Disengage the 3 clamps.

  15. REMOVE WATER BY-PASS HOSE


    1. B003XA7

      Slide the 2 clips and remove the water by-pass hose.

  16. REMOVE NO. 1 WATER BY-PASS PIPE (w/ Oil Cooler)


    1. B003X4M

      Slide the 4 clips and disconnect the 4 water by-pass hoses.

    2. Remove the 2 bolts, nut and No. 1 water by-pass pipe.

  17. REMOVE WATER INLET CAP (w/o Oil Cooler)


    1. B003UJR

      Slide the clip and remove the water inlet cap.

  18. REMOVE NO. 2 WATER BY-PASS PIPE


    1. B003UG2

      Remove the bolt.

    2. Slide the 2 clips and remove the No. 2 water by-pass pipe.

  19. REMOVE NO. 10 WATER BY-PASS HOSE


    1. B003V3P

      Slide the clip and remove the No. 10 water by-pass hose from the rear water by-pass joint.

  20. REMOVE NO. 11 WATER BY-PASS HOSE


    1. B003VB0

      Slide the clip and remove the No. 11 water by-pass hose from the No. 1 water outlet pipe.

  21. REMOVE WIRE HARNESS CLAMP BRACKET

    B003U2GC05
    *A w/o Oil Cooler - -
    *a Front Side *b Upper Side
    *c Rear Side - -
    B003WAF Bolt B003U82 Nut
    B003WLN V-bank Cover Bracket - -

    1. Remove the V-bank cover bracket (A) and wire harness clamp bracket.

    2. Remove the V-bank cover bracket (B).

    3. Remove the 14 bolts and 14 wire harness clamp brackets.

    4. w/o Oil Cooler:


      1. Remove the nut and wire harness clamp bracket.

      2. Remove the bolt and wire harness clamp bracket.

  22. REMOVE WATER PUMP PULLEY

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  23. REMOVE FUEL DELIVERY PIPE WITH SENSOR ASSEMBLY

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  24. REMOVE FUEL INJECTOR ASSEMBLY (for Port Injection)

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  25. REMOVE INTAKE MANIFOLD

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  26. REMOVE NO. 1 FUEL PIPE SUB-ASSEMBLY

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  27. REMOVE FUEL PUMP ASSEMBLY

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  28. REMOVE NO. 2 FUEL PIPE SUB-ASSEMBLY

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  29. REMOVE FUEL DELIVERY PIPE WITH SENSOR ASSEMBLY LH

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  30. REMOVE FUEL DELIVERY PIPE RH

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  31. REMOVE FUEL INJECTOR ASSEMBLY (for Direct Injection)

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  32. REMOVE FUEL INJECTOR SEAL

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  33. REMOVE IGNITION COIL ASSEMBLY

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  34. REMOVE ENGINE OIL PRESSURE SWITCH ASSEMBLY

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  35. REMOVE ENGINE COOLANT TEMPERATURE SENSOR

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