CYLINDER BLOCK REPLACEMENT

PROCEDURE


  1. REPLACE STRAIGHT PIN

    Note

    It is not necessary to remove the straight pin unless it is being replaced.


    1. Using a plastic-faced hammer, tap in new straight pins to the cylinder block.

      B003WZ0C02
      *1 Protrusion Height - -
      *a Front Side *b Rear Side
      *c Upper Side *d Lower Side
      Standard Protrusion
      Item Specified Condition
      Straight Pin A 22.5 to 23.5 mm (0.886 to 0.925 in.)
      Straight Pin B 5.5 to 6.5 mm (0.217 to 0.256 in.)
      Straight Pin C 10.5 to 11.5 mm (0.413 to 0.453 in.)
      Straight Pin D 8.5 to 9.5 mm (0.335 to 0.374 in.)

  2. REPLACE STUD BOLT

    Note

    If a stud bolt is deformed or its threads are damaged, replace it.


    1. Using an E8 "TORX" socket wrench, install the stud bolts.

      B003T15C06
      *a Front Side *b Lower Side
      *c 52 mm (2.05 in.) *d 35 mm (1.38 in.)
      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }