ENGINE UNIT INSTALLATION

PROCEDURE


  1. INSTALL IGNITION COIL ASSEMBLY

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  2. INSTALL V-BANK COVER BRACKET SUB-ASSEMBLY


    1. Install the V-bank cover bracket sub-assembly to the cylinder head cover sub-assembly RH with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  3. INSTALL WIRE HARNESS CLAMP BRACKET


    1. Install the wire harness clamp bracket to the camshaft housing sub-assembly RH with the bolt.

      Torque:
      13 N*m  { 133 kgf*cm, 10 ft.*lbf }

  4. INSTALL NO. 3 FUEL PIPE SUB-ASSEMBLY

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  5. INSTALL NO. 2 FUEL PIPE SUB-ASSEMBLY

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  6. INSTALL FUEL PUMP ASSEMBLY

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  7. CONNECT NO. 2 FUEL PIPE SUB-ASSEMBLY

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  8. INSTALL NO. 1 FUEL PIPE SUB-ASSEMBLY

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  9. INSTALL FUEL PRESSURE PULSATION DAMPER ASSEMBLY

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  10. INSTALL INTAKE MANIFOLD

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  11. INSTALL FUEL TUBE SUB-ASSEMBLY


    1. Install the fuel tube sub-assembly with the 2 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    2. Connect the fuel tube sub-assembly to the fuel delivery pipe sub-assembly and slide the clip to secure it.

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  12. INSTALL NO. 3 WATER BY-PASS PIPE


    1. Connect the No. 9 water by-pass hose to the rear water by-pass joint and slide the clip to secure it.

    2. Connect the No. 8 water by-pass hose to the water outlet pipe assembly and slide the clip to secure it.

    3. Install the No. 3 water by-pass pipe to the camshaft housing sub-assembly RH with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  13. INSTALL NO. 2 SURGE TANK STAY


    1. Install the No. 2 surge tank stay to the camshaft housing sub-assembly LH with the bolt.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

    2. Connect the 2 clamps to the No. 2 surge tank stay.

  14. INSTALL INTAKE AIR SURGE TANK ASSEMBLY

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  15. INSTALL THROTTLE BODY WITH MOTOR ASSEMBLY

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  16. INSTALL INJECTOR DRIVER

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  17. INSTALL ENGINE WIRE


    1. Install the engine wire to the engine assembly.

  18. INSTALL WATER PUMP PULLEY

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  19. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY

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  20. INSTALL FRONT NO. 1 ENGINE MOUNTING BRACKET LH


    1. Install the front No. 1 engine mounting bracket LH to the cylinder block sub-assembly with the 4 bolts.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

    2. Connect the 2 clamps.

  21. INSTALL FRONT NO. 1 ENGINE MOUNTING BRACKET RH


    1. Install the front No. 1 engine mounting bracket RH to the cylinder block sub-assembly with the 4 bolts.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

  22. INSTALL COMPRESSOR AND MAGNETIC CLUTCH

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  23. INSTALL GENERATOR ASSEMBLY

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  24. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY

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  25. INSTALL NO. 1 ENGINE COVER

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  26. INSTALL NO. 2 ENGINE COVER


    1. Install the No. 2 engine cover with the 3 clips.

    2. Connect the clamp to the No. 2 engine cover.

  27. INSTALL V-RIBBED BELT

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