OIL PUMP REMOVAL

PROCEDURE


  1. REMOVE ENGINE ASSEMBLY

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  2. REMOVE ENGINE WIRE

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  3. REMOVE THROTTLE BODY WITH MOTOR ASSEMBLY

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  4. REMOVE INTAKE AIR SURGE TANK ASSEMBLY

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  5. REMOVE NO. 2 FUEL TUBE SUB-ASSEMBLY

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  6. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY


    1. B003VGT

      for Bank 1:

      Remove the 2 clips and No. 1 engine cover from the cylinder head cover sub-assembly.

    2. B003VK0

      for Bank 2:

      Remove the bolt and No. 1 engine cover from the No. 1 fuel tube sub-assembly.

  7. REMOVE NO. 1 FUEL TUBE SUB-ASSEMBLY

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  8. REMOVE NO. 1 FUEL PIPE SUB-ASSEMBLY

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  9. REMOVE FUEL PUMP ASSEMBLY (for High Pressure)

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  10. DISCONNECT WIRE HARNESS


    1. for Bank 1:


      1. B003VP8C03
        *1 No. 6 Engine Wire

        Disengage the claw and disconnect the No. 6 engine wire from the cylinder head cover sub-assembly.

      2. B003WLTC03
        *1 No. 5 Engine Wire
        *2 No. 6 Engine Wire

        Disengage the claw and disconnect the No. 5 engine wire from the No. 6 engine wire.

    2. for Bank 2:


      1. B003U76C03
        *1 No. 7 Engine Wire

        Disengage the claw and disconnect the No. 7 engine wire from the cylinder head cover sub-assembly LH.

      2. B003U6N

        Disengage the clamp.

      3. B003V90C03
        *1 No. 8 Engine Wire
        *2 No. 7 Engine Wire

        Disengage the claw and disconnect the No. 8 engine wire from the No. 7 engine wire.

  11. REMOVE FUEL DELIVERY PIPE WITH SENSOR ASSEMBLY

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  12. REMOVE INTAKE MANIFOLD

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  13. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY

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  14. REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY

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  15. REMOVE WATER PUMP PULLEY

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  16. REMOVE NO. 1 WATER BY-PASS PIPE (w/ Oil Cooler)

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  17. REMOVE NO. 6 WATER BY-PASS HOSE

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  18. REMOVE NO. 2 WATER BY-PASS HOSE

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  19. REMOVE NO. 3 WATER BY-PASS HOSE

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  20. REMOVE NO. 2 WATER BY-PASS HOSE ASSEMBLY

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  21. REMOVE WATER INLET SUB-ASSEMBLY WITH THERMOSTAT

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  22. REMOVE WATER OUTLET SUB-ASSEMBLY

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  23. REMOVE CAMSHAFT TIMING OIL CONTROL SOLENOID ASSEMBLY (for Intake Side of Bank 1)

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  24. REMOVE CAMSHAFT TIMING OIL CONTROL SOLENOID ASSEMBLY (for Exhaust Side of Bank 1)

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  25. REMOVE CAMSHAFT TIMING OIL CONTROL SOLENOID ASSEMBLY (for Intake Side of Bank 2)

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  26. REMOVE CAMSHAFT TIMING OIL CONTROL SOLENOID ASSEMBLY (for Exhaust Side of Bank 2)

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  27. REMOVE WIRE HARNESS CLAMP BRACKET


    1. B003UTL

      Remove the wire harness clamp bracket with the bolt from oil filter bracket sub-assembly.

    2. B003T3X

      Remove the wire harness clamp bracket with the bolt from timing chain cover assembly.

    3. B003UOW

      Remove the wire harness clamp bracket with the nut from timing chain cover assembly.

  28. REMOVE OIL FILTER BRACKET SUB-ASSEMBLY


    1. Remove the oil filter bracket sub-assembly and gasket with the 2 bolts and 2 nuts.

      B003X8WC01
      *A w/ Oil Cooler *B w/o Oil Cooler

  29. REMOVE CRANKSHAFT PULLEY


    1. B003TO9C03
      *a Hold
      B003WAF Turn

      Using SST, hold the crankshaft pulley and loosen the pulley bolt. Continue to loosen the bolt until only 2 or 3 threads are screwed into the crankshaft.

      SST
      09213-54015   ( 91651-60855 )
      09330-00021
    2. B003T17C03
      *a Hold
      B003WAF Turn

      Using the pulley set bolt and SST, remove the crankshaft pulley and pulley bolt.

      SST
      09950-50013   ( 09951-05010, 09952-05010, 09953-05020, 09954-05031 )

  30. REMOVE IGNITION COIL ASSEMBLY

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  31. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY LH


    1. B003WGJC01
      *1 VVT Sensor

      Remove the 2 bolts and 2 VVT sensors from the cylinder head cover sub-assembly LH.

    2. Remove the 14 bolts and cylinder head cover sub-assembly LH from the camshaft housing sub-assembly LH.

    3. B003WBA

      Remove the camshaft bearing cap oil hole gasket LH.

    4. B003W04

      Remove the 2 gaskets and cylinder head cover gasket.

  32. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY


    1. B003VUVC01
      *1 VVT Sensor

      Remove the 2 bolts and 2 VVT sensors from the cylinder head cover sub-assembly.

    2. Remove the 13 bolts and cylinder head cover sub-assembly from the camshaft housing sub-assembly RH.

    3. B003WT4

      Remove the camshaft bearing cap oil hole gasket RH.

    4. B003W9A

      Remove the 2 gaskets and cylinder head cover gasket.

  33. REMOVE SPARK PLUG TUBE GASKET

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  34. REMOVE NO. 2 OIL PAN SUB-ASSEMBLY


    1. B003WKSC05
      B003WAF Bolt
      B003U82 Nut

      Remove the 15 bolts and 2 nuts.

    2. B003UZSC10
      *a Oil Pan Seal Cutter

      Insert the blade of an oil pan seal cutter between the oil pans. Cut through the applied sealer and remove the No. 2 oil pan sub-assembly.

      Note

      Be careful not to damage the contact surfaces of the oil pans.

  35. REMOVE ENGINE OIL LEVEL SENSOR

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  36. REMOVE OIL LEVEL SENSOR BRACKET

    Click here

  37. REMOVE OIL PAN SUB-ASSEMBLY


    1. B003VWDC01
      B003WAF Bolt
      B003U82 Nut

      Remove the 16 bolts and 2 nuts.

      Tech Tips

      Be sure to clean the bolts and stud bolts and check the threads for cracks or other damage.

    2. B003VWIC01
      *a LH Side
      *b RH Side

      Remove the oil pan sub-assembly by prying between the oil pan sub-assembly and cylinder block sub-assembly with a screwdriver.

      Note

      Be careful not to damage the contact surfaces of the cylinder block sub-assembly and oil pan sub-assembly.

      Tech Tips

      Tape the screwdriver tip before use.

    3. B003V2W

      Remove the 2 O-rings from the timing chain cover sub-assembly.

  38. REMOVE OIL STRAINER SUB-ASSEMBLY


    1. B003WPJ

      Remove the 3 nuts, oil strainer sub-assembly and gasket.

  39. REMOVE TIMING CHAIN COVER PLATE

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  40. REMOVE TIMING CHAIN COVER SUB-ASSEMBLY


    1. B003TLTC02
      B003WAF Bolt
      B003U82 Nut

      Remove the 26 bolts and 2 nuts shown in the illustration.

    2. B003UG6

      Remove the timing chain cover sub-assembly by prying between the timing chain cover sub-assembly and cylinder head sub-assembly or cylinder block sub-assembly with a screwdriver.

      Note

      Be careful not to damage the contact surfaces of the cylinder head sub-assembly, cylinder block sub-assembly and timing chain cover sub-assembly.

      Tech Tips

      Tape the screwdriver tip before use.

    3. B003VD9

      Remove the oil pump gasket from the cylinder block sub-assembly.

  41. REMOVE TIMING CHAIN CASE OIL SEAL


    1. B003U7XC03
      *a Wooden Block

      Using a screwdriver and wooden block, pry out the timing chain case oil seal.

      Note

      Do not damage the surface of the oil seal press fit hole.

      Tech Tips

      Tape the screwdriver tip before use.