STARTER DISASSEMBLY

PROCEDURE


  1. REMOVE REPAIR SERVICE STARTER KIT


    1. B003V88

      Remove the nut and disconnect the lead wire from terminal C.

    2. B003UGK

      Remove the 2 screws holding the repair service starter kit.

    3. Remove the repair service starter kit.

    4. Remove the return spring and plunger.

  2. REMOVE STARTER YOKE ASSEMBLY


    1. B003WHU

      Remove the 2 through bolts, and pull out the starter yoke assembly and commutator end frame together.

  3. REMOVE STARTER COMMUTATOR END FRAME ASSEMBLY


    1. B003WS7

      Remove the starter commutator end frame assembly from the starter yoke assembly.

  4. REMOVE STARTER ARMATURE PLATE


    1. B003VLX

      Remove the starter armature plate from the starter yoke assembly.

  5. REMOVE STARTER COMMUTATOR END FRAME COVER


    1. B003VQK

      Using a screwdriver, remove the starter commutator end frame cover.

  6. REMOVE STARTER ARMATURE ASSEMBLY


    1. Hold the starter commutator end frame assembly in a vise between aluminum plates.

      Note

      Do not overtighten the vise.

    2. B003VTRC08
      *a Snap Ring Pliers

      Using snap ring pliers, remove the snap ring and plate washer.

    3. Remove the starter armature assembly from the commutator end frame assembly.

      Note

      Do not drop the starter armature assembly.

  7. REMOVE PLANETARY GEAR


    1. B003UTH

      Remove the 3 planetary gears.

  8. REMOVE STARTER CENTER BEARING CLUTCH SUB-ASSEMBLY

    B003SVC

    1. Remove the starter center bearing clutch sub-assembly together with the drive lever set pin from the starter drive housing assembly.

    2. Remove the drive lever set pin from the starter center bearing clutch sub-assembly.