A960E AUTOMATIC TRANSMISSION / TRANSAXLE SERVICE DATA

Line pressure (Fluid temperature): 50 to 80°C (122 to176°F)Engine idling D position

350 to 450 kPa (3.6 to 4.5 kgf/cm2, 51 to 65 psi)

R position

450 to 600 kPa (4.6 to 6.1 kgf/cm2, 66 to 87 psi)

Line pressure (Fluid temperature): 50 to 80°C (122 to176°F)At stall speed (Throttle valve fully open) D position

1200 to 1350 kPa (12.3 to 13.7 kgf/cm2, 174 to 195 psi)

R position

1600 to 1850 kPa (16.4 to 18.8 kgf/cm2, 232 to 268 psi)

Engine stall speed D and R position 2400 to 2700 rpm
Time lag N → D position Less than 1 seconds
N → R position Less than 1.2 seconds
Shift schedule
D, 6 position
Throttle valve fully open 1 → 2 50 to 60 km/h (32 to 37 mph)
2 → 3 85 to 100 km/h (53 to 62 mph)
3 → 4 130 to 150 km/h (81 to 93 mph)
4 → 5 185 to 205 km/h (115 to 127 mph)
5 → 6 245 to 270 km/h (153 to 167 mph)
Throttle valve opening 6% 1 → 2 5 to 15 km/h (4 to 9 mph)
2 → 3 10 to 20 km/h (7 to 12 mph)
3 → 4 25 to 35 km/h (16 to 21 mph)
4 → 5 30 to 40 km/h (19 to 24 mph)
5 → 6 60 to 70 km/h (38 to 43 mph)
Manual downshift speed
5, 4, 3, 2, 1 gear range → 5 255 to 280 km/h (159 to 173 mph)
→ 4 185 to 205 km/h (115 to 127 mph)
→ 3 130 to 145 km/h (81 to 90 mph)
→ 2 85 to 100 km/h (53 to 62 mph)
→ 1 40 to 50 km/h (25 to 31 mph)

Note


  • All shift point values indicated in the above table are actual values. Therefore, if checking a shift point with a chassis dynamometer, keep in mind that there is a margin of error in the chassis dynamometer indication.


  • If checking a shift point against the speed indicated on the speedometer, remember to consider the speedometer correction rate and margin of error in the tester indication.

SPEED SENSOR
Transmission Revolution Sensor (NT)
Tester Connection Condition Specified Condition
1 - 2 20°C (68°F) 560 to 680 Ω
Transmission Revolution Sensor (SP2)
Tester Connection Condition Specified Condition
1 - 2 20°C (68°F) 560 to 680 Ω
TRANSMISSION WIRE
Tester Connection Condition Specified Condition
1 (E2) - 9 (OIL) 10°C (50°F) 5 to 8 kΩ
1 (E2) - 9 (OIL) 25°C (77°F) 2.5 to 4.5 kΩ
1 (E2) - 9 (OIL) 110°C (230°F) 0.22 to 0.28 kΩ
1 (E2) - 9 (OIL) Always 90 Ω to 156 kΩ
1 (E2) - Body ground Always 10 kΩ or higher
9 (OIL) - Body ground Always 10 kΩ or higher
VALVE BODY ASSEMBLY
Shift solenoid valve SL1
Tester Connection Condition Specified Condition
1 - 2 20°C (68°F) 5.0 to 5.6 Ω
Shift solenoid valve SL2
Tester Connection Condition Specified Condition
1 - 2 20°C (68°F) 5.0 to 5.6 Ω
Shift solenoid valve S1
Tester Connection Condition Specified Condition
Shift solenoid valve S1 connector terminal - Shift solenoid valve S1 body 15 to 25 °C (59 to 77 °F) 11 to 15 Ω
Shift solenoid valve S3
Tester Connection Condition Specified Condition
Shift solenoid valve S3 connector terminal - Shift solenoid valve S3 body 15 to 25 °C (59 to 77 °F) 11 to 15 Ω
Shift solenoid valve S2
Tester Connection Condition Specified Condition
Shift solenoid valve S2 connector terminal - Shift solenoid valve S2 body 15 to 25 °C (59 to 77 °F) 11 to 15 Ω
Shift solenoid valve S4
Tester Connection Condition Specified Condition
Shift solenoid valve S4 connector terminal - Shift solenoid valve S4 body 15 to 25 °C (59 to 77 °F) 11 to 15 Ω
Shift solenoid valve SR
Tester Connection Condition Specified Condition
Shift solenoid valve SR connector terminal - Shift solenoid valve SR body 15 to 25 °C (59 to 77 °F) 11 to 15 Ω
Shift solenoid valve SLT
Tester Connection Condition Specified Condition
1 - 2 20 °C (68 °F) 5.0 to 5.6 Ω
Shift solenoid valve SLU
Tester Connection Condition Specified Condition
1 - 2 20 °C (68 °F) 5.0 to 5.6 Ω
PARK/NEUTRAL POSITION SWITCH ASSEMBLY
Tester Connection Condition Specified Condition

2 (RB) - 6 (PL)

4 (B) - 5 (L)

Shift lever in P Below 1 Ω
Shift lever not in P 10 kΩ or higher
2 (RB) - 1 (RL) Shift lever in R Below 1 Ω
Shift lever not in R 10 kΩ or higher

2 (RB) - 9 (NL)

4 (B) - 5 (L)

Shift lever in N Below 1 Ω
Shift lever not in N 10 kΩ or higher
2 (RB) - 7 (DL) Shift lever in D, M, "+" or "-" Below 1 Ω
Shift lever not in D, M, "+" or "-" 10 kΩ or higher
SHIFT LEVER
Shift Lock Control ECU
Tester Connection Condition Specified Condition
5 (IG) - Body ground Engine switch on (IG) 11 to 14 V
Engine switch off Below 1 V
4 (STP) - Body ground Brake pedal depressed 11 to 14 V
Brake pedal released Below 1 V
1 (E) - Body ground Always Below 1 Ω
Transmission Control Switch
Tester Connection Condition Specified Condition
4 (IG) - 5 (S) Shift lever in M, "+" or "-" Below 1 Ω
Shift lever not in M, "+" or "-" 10 kΩ or higher
3 (SFTU) - 2 (E) Shift lever held in "+" Below 1 Ω
Shift lever not held in "+" 10 kΩ or higher
1 (SFTD) - 2 (E) Shift lever held in "-" Below 1 Ω
Shift lever not held in "-" 10 kΩ or higher
COMBINATION SWITCH
ECO Mode Switch
Tester Connection Condition Specified Condition
11 (ECO) - 16 (E) ECO mode switch turned and held at ECO position Below 50 Ω
ECO mode switch not turned 10 kΩ or higher
NORMAL Mode Switch
Tester Connection Condition Specified Condition
9 (NORM) - 16 (E) NORMAL mode switch pushed and held Below 50 Ω
NORMAL mode switch not pushed 10 kΩ or higher
SPORT or SPORT S/S+ Mode Switch
Tester Connection Condition Specified Condition
10 (PWR) - 16 (E) SPORT or SPORT S/S+ mode switch turned and held at SPORT or SPORT S/S+ position Below 50 Ω
SPORT or SPORT S/S+ mode switch not turned 10 kΩ or higher
SNOW Mode Switch
Tester Connection Condition Specified Condition
3 (SNSW) - 16 (E) SNOW mode switch pushed and held Below 50 Ω
SNOW mode switch not pushed 10 kΩ or higher
VSC Off Switch
Tester Connection Condition Specified Condition
1 (+) - 16 (E) VSC OFF mode switch pushed and held Below 50 Ω
VSC OFF mode switch not pushed 10 kΩ or higher
Illumination
Measurement Condition Specified Condition
Battery positive (+) → 5 (ILL+) Battery negative (-) → 8 (ILL-) Illuminates
SHIFT PADDLE SWITCH
Shift Paddle Switch (Transmission Shift Switch Assembly) LH
Tester Connection Switch Condition Specified Condition
2 (ECC) - 1 (SDN) "-" continuously pulled Below 2.5 Ω
Released 1 MΩ or higher
Shift Paddle Switch (Transmission Shift Switch Assembly) RH
Tester Connection Switch Condition Specified Condition
3 (SUP) - 2 (ECC) "+" continuously pulled Below 2.5 Ω
Released 1 MΩ or higher
AUTOMATIC TRANSMISSION UNIT
1st and reverse brake return spring free length Standard 23.74 mm (0.935 in.)
Rear planetary gear pinion thrust clearance Standard 0.2 to 0.6 mm (0.00788 to 0.0236 in.)
Rear planetary gear bushing inside diameter Standard 18.025 mm (0.710 in.)
No. 4 brake pack clearance 0.5 to 0.8 mm (0.0197 to 0.0314 in.)
No. 4 brake flange thickness Mark 0 0 mm (0 in.)
Mark 2 0.2 mm (0.00787 in.)
Mark 4 0.4 mm (0.0157 in.)
Mark 6 0.6 mm (0.0236 in.)
Mark 8 0.8 mm (0.0315 in.)
Mark 10 1.0 mm (0.0394 in.)
Mark 12 1.2 mm (0.0472 in.)
Mark 14 1.4 mm (0.0551 in.)
Intermediate shaft runout Standard 0.03 mm (0.00118 in.)
Intermediate shaft diameter Standard A 22.962 to 22.975 mm (0.9041 to 0.9045 in.)
Standard B 27.759 to 27.775 mm (1.0929 to 1.0935 in.)
Rear planetary ring gear flange inside diameter Standard 32.19 mm (1.27 in.)
Center planetary gear pinion thrust clearance Standard 0.12 to 0.68 mm (0.00473 to 0.0267 in.)
No. 2 brake pinion return spring free length Standard 22.66 mm (0.892 in.)
No. 2 brake piston piston stroke 0.6 to 0.9 mm (0.0237 to 0.0354 in.)
No. 2 brake flange thickness Mark 0 2.0 mm (0.0787 in.)
Mark 1 2.1 mm (0.0827 in.)
Mark 2 2.2 mm (0.0866 in.)
Mark 3 2.3 mm (0.0906 in.)
Mark 3 2.4 mm (0.0945 in.)
Mark 5 2.5 mm (0.0984 in.)
Mark 6 2.6 mm (0.102 in.)
Mark 7 2.7 mm (0.106 in.)
Brake piston return spring free length Standard 17.05 mm (0.671 in.)
Front planetary gear pinion thrust clearance Standard 0.20 to 0.60 mm (0.00788 to 0.0236 in.)
Front planetary gear bushing inside diameter Standard 48.78 mm (1.92 in.)
No. 1 brake piston piston stroke 0.42 to 0.72 mm (0.0166 to 0.0283 in.)
No. 1 brake flange thickness Mark 0 2.0 mm (0.0787 in.)
Mark 1 2.2 mm (0.0866 in.)
Mark 2 2.4 mm (0.0945 in.)
Mark 3 2.6 mm (0.102 in.)
No. 3 brake piston return spring free length Standard 15.72 mm (0.619 in.)
Direct clutch return spring free length Standard 20.02 mm (0.788 in.)
Reverse clutch return spring free length Standard 21.03 mm (0.828 in.)
No. 2 clutch pack clearance 0.5 to 0.8 mm (0.0197 to 0.0314 in.)
Direct clutch flange thickness Mark 0 3.0 mm (0.118 in.)
Mark 1 3.1 mm (0.122 in.)
Mark 2 3.2 mm (0.126 in.)
Mark 3 3.3 mm (0.130 in.)
Mark 4 3.4 mm (0.134 in.)
Mark 5 3.5 mm (0.138 in.)
Mark 6 3.6 mm (0.142 in.)
Mark 7 3.7 mm (0.146 in.)
Mark 8 3.8 mm (0.150 in.)
No. 3 clutch pack clearance 0.4 to 0.7 mm (0.0158 to 0.0275 in.)
Reverse clutch flange thickness Mark 0 2.4 mm (0.0945 in.)
Mark 1 2.5 mm (0.0984 in.)
Mark 2 2.6 mm (0.102 in.)
Mark 3 2.7 mm (0.106 in.)
Mark 4 2.8 mm (0.110 in.)
Mark 5 2.9 mm (0.114 in.)
Mark 6 3.0 mm (0.118 in.)
Mark 7 3.1 mm (0.122 in.)
Mark 8 3.2 mm (0.126 in.)
Mark 9 3.3 mm (0.130 in.)
Mark A 3.4 mm (0.134 in.)
Mark B 3.5 mm (0.138 in.)
Forward clutch return spring free length Standard 26.29 mm (1.04 in.)
No. 1 clutch pack clearance 0.56 to 0.86 mm (0.0221 to 0.0338 in.)
Forward clutch flange thickness Mark 0 3.0 mm (0.118 in.)
Mark 1 3.1 mm (0.122 in.)
Mark 2 3.2 mm (0.126 in.)
Mark 3 3.3 mm (0.130 in.)
Mark 4 3.4 mm (0.134 in.)
Mark 5 3.5 mm (0.138 in.)
Mark 6 3.6 mm (0.142 in.)
Mark 7 3.7 mm (0.146 in.)
Mark 8 3.8 mm (0.150 in.)
Mark 9 3.9 mm (0.154 in.)
No. 4 clutch pack clearance 0.4 to 0.7 mm (0.0158 to 0.0275 in.)
Coast clutch flange thickness Mark 0 3.0 mm (0.118 in.)
Mark 1 3.1 mm (0.122 in.)
Mark 2 3.2 mm (0.126 in.)
Mark 3 3.3 mm (0.130 in.)
Mark 4 3.4 mm (0.134 in.)
Mark 5 3.5 mm (0.138 in.)
Mark 6 3.6 mm (0.142 in.)
Mark 7 3.7 mm (0.146 in.)
Mark 8 3.8 mm (0.150 in.)
Mark 9 3.9 mm (0.154 in.)
Forward clutch hub inside diameter Standard 23.037 to 23.062 mm (0.9070 to 0.9079 in.)
Reverse clutch hub inside diameter Standard 33.312 to 33.337 mm (1.3115 to 1.3124 in.)
Output shaft thrust clearance Standard 0.02 to 0.12 mm (0.000787 to 0.00472 in.)
Rear output shaft thrust bearing race thickness No. 1 3.80 mm (0.150 in.)
No. 2 3.85 mm (0.152 in.)
No. 3 3.90 mm (0.154 in.)
No. 4 3.95 mm (0.156 in.)
No. 5 4.00 mm (0.157 in.)
No. 6 4.05 mm (0.159 in.)
No. 7 4.10 mm (0.161 in.)
No. 8 4.15 mm (0.163 in.)
No. 9 4.20 mm (0.165 in.)
No. 10 4.25 mm (0.167 in.)
No. 11 4.30 mm (0.169 in.)
No. 12 4.35 mm (0.171 in.)
Automatic transmission extension housing oil seal drive in depth Standard 5.4 to 5.8 mm (0.213 to 0.228 in.)
ACCUMULATOR SPRING
Item Free Length / Outer Diameter Color
B-1 46.36 mm (1.825 in.) / 17.1 mm (0.673 in.) Natural
C-3 (Inner) 44.0 mm (1.732 in.) / 14.0 mm (0.551 in.) Yellow
C-3 (Outer) 76.65 mm (3.018 in.) / 20.1 mm (0.791 in.) White
C-3 (Lower) 23.0 mm (0.906 in.) / 14.0 mm (0.551 in.) Pink
B-3 (Upper) 64.50 mm (2.539 in.) / 19.5 mm (0.768 in.) Orange
B-3 (Lower) 30.0 mm (1.181 in.) / 16.2 mm (0.638 in.) White
C-2 (Upper) 65.07 mm (2.562 in.) / 16.2 mm (0.638 in.) Pink
C-2 (Lower) 18.50 mm (0.728 in.) / 14.0 mm (0.551 in.) Green
TORQUE CONVERTER AND DRIVE PLATE
Drive plate runout Maximum 0.30 mm (0.0118 in.)
OIL PUMP
Front oil pump body bushing inside diameter Standard 38.138 mm (1.5015 in.)
Stator shaft bushing inside diameter Standard 21.527 mm (0.8475 in.)
Body clearance Standard 0.10 to 0.17 mm (0.00394 to 0.00669 in.)
Tip clearance Standard 0.070 to 0.150 mm (0.00276 to 0.00590 in.)
Drive gear side clearance Standard 0.030 to 0.050 mm (0.00118 to 0.00197 in.)
Driven gear side clearance Standard 0.025 to 0.045 mm (0.00098 to 0.00177 in.)
Drive and driven gear thickness Mark 0 9.946 to 9.952 (0.39157 to 0.39181)
Mark 1 9.953 to 9.959 (0.39185 to 0.39209)
Mark 2 9.960 to 9.966 (0.39213 to 0.39236)
Mark 3 9.967 to 9.973 (0.39240 to 0.39264)
Mark 4 9.974 to 9.980 (0.39268 to 0.39291)
Mark 5 9.981 to 9.987 (0.39295 to 0.39319)
Mark 6 9.988 to 9.994 (0.39323 to 0.39346)
Front oil pump oil seal drive in depth Standard -0.2 to 0.2 mm (-0.00787 to 0.00787 in.)
KICK DOWN SWITCH ASSEMBLY
Tester Connection Condition Specified Condition
1 (E) - 2 (KD) Pushed (ON) Below 1 Ω
Released (OFF) 10 kΩ or higher
AUTOMATIC TRANSMISSION FLUID AS REFERENCE
Dry fill 7.5 liters (7.9 US qts, 6.6 Imp.qts) Toyota Genuine ATF WS
Drain and refill 1.8 liters (1.9 US qts, 1.6 Imp.qts)