8AR-FTS STARTING SERVICE DATA

Starter Assembly (w/ Stop And Start System)
Tester Connection Condition Specified Condition
Battery positive (+) terminal - Terminal 30 - Terminal SL2 11.5 V Below 130 A
Starter Assembly (w/o Stop And Start System)
Tester Connection Condition Specified Condition
Battery positive (+) terminal - Terminal 30 - Terminal 50 11.5 V Below 90 A
Starter Armature Assembly (w/ Stop And Start System)
Tester Connection Condition Specified Condition
Segment - Segment Always Below 1 Ω
Segment - Starter armature core 10 kΩ or higher
Commutator runout Maximum Runout 0.05 mm (0.00197 in.)
Commutator length Standard Length 29 mm (1.1417 in.)
Maximum Length 28 mm (1.1024 in.)
Undercut depth Standard Undercut Depth 0.7 mm (0.0276 in.)
Minimum Undercut Depth 0.2 mm (0.00787 in.)
Starter Armature Assembly (w/o Stop And Start System)
Tester Connection Condition Specified Condition
Segment - Segment Always Below 1 Ω
Segment - Starter armature core 10 kΩ or higher
Commutator length Standard Length 3.1 mm (0.122 in.)
Maximum Length 3.8 mm (0.150 in.)
Starter Brush Holder Assembly (w/ Stop And Start System)
Brush length Standard Length 14.4 mm (0.567 in.)
Minimum Length 9.0 mm (0.354 in.)
Tester Connection Condition Specified Condition

A - B

A - C

B - D

C - D

 Always 10 kΩ or higher

A - D

B - C

 Below 1 Ω
Brush spring load Standard Spring Load 22.3 to 27.3 N (2.27 to 2.78 kgf, 5.01 to 6.14 lbf)
Minimum Spring Load 13.8 N (1.41 kgf, 3.1 lbf)
Starter Commutator End Frame Assembly (w/o Stop And Start System)
Brush length Standard Length 9.0 mm (0.354 in.)
Minimum Length 4.0 mm (0.157 in.)
Repair Service Starter Kit (w/ Stop And Start System)
Tester Connection Condition Specified Condition
Terminal SL1 - Magnet switch body Always Below 1 Ω
Terminal SL2 - Magnet switch body Below 2 Ω
Tester Connection Condition Specified Condition
Positive (+) brush - Negative (-) brush Always 10 kΩ or higher
Repair Service Starter Kit (w/o Stop And Start System)
Tester Connection Condition Specified Condition
Terminal 50 - Terminal C Always Below 1 Ω
Terminal 50 -Magnet switch body Below 2 Ω
Engine Switch
Tester Connection Condition Specified Condition
5 (SS1) - 6 (AGND) Not pushed 10 kΩ or higher
1 (SS2) - 6 (AGND)
5 (SS1) - 6 (AGND) Pushed Below 1 Ω
1 (SS2) - 6 (AGND)
Condition Specified Condition

Battery positive (+) → Terminal 9 (SWIL)

Battery negative (-) → Terminal 6 (AGND)

 Illuminates
ST NO. 1 Relay
Tester Connection Condition Specified Condition
3 - 5 Battery voltage not applied to terminals 1 and 2 10 kΩ or higher
Battery voltage applied to terminals 1 and 2 Below 1 Ω
ST NO. 2 Relay (w/ Stop And Start System)
Tester Connection Condition Specified Condition
3 - 5 Battery voltage not applied to terminals 1 and 2 10 kΩ or higher
Battery voltage applied to terminals 1 and 2 Below 1 Ω