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КОРПУС ДИФФЕРЕНЦИАЛА РАЗБОРКА

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PROCEDURE


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    INSPECT FRONT DIFFERENTIAL CASE

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    REMOVE FRONT DIFFERENTIAL RING GEAR


    1. B002AHXC03
      *a Matchmark

      Put matchmarks on the front differential ring gear and front differential case.

    2. B002AE1

      Remove the 12 bolts from the front differential ring gear.

    3. B002A1A

      Using a plastic-faced hammer, tap on the front differential ring gear to remove it from the front differential case.

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    REMOVE FRONT DIFFERENTIAL PINION SHAFT STRAIGHT PIN


    1. Secure the front differential case in a vise between aluminum plates.

      Note:

      Do not overtighten the vise.

    2. B0029WU

      Using a 5 mm pin punch and a hammer, remove the front differential pinion shaft straight pin from the front differential case.

      Note:

      Before removing the front differential pinion shaft straight pin, unstake it with a pin punch.

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    REMOVE FRONT NO. 1 DIFFERENTIAL PINION SHAFT


    1. B0029DG

      Remove the front No. 1 differential pinion shaft from the front differential case.

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    INSPECT FRONT DIFFERENTIAL PINION BACKLASH

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    REMOVE FRONT DIFFERENTIAL SIDE GEAR


    1. B0029B1C04
      *a Turn *b Hold

      Install SST as shown in the illustration and tighten it.

      09528-52010 09528-05010 09953-05010
      Note:

      Do not overtighten SST, as doing so will damage the 2 front differential side gears, 2 conical spring washers, 2 front No. 1 differential side gear thrust washers and front differential case.

      Tip:
      • Tighten SST until there is clearance between the front differential pinions and front differential side gears.

      • When removing the front differential pinions, do not overtighten SST, as it is necessary to rotate the front differential side gears.

    2. B0029SHC03
      *a Turn

      Install SST as shown in the illustration, rotate the front differential side gear, and then remove the 2 front differential pinions and 2 front differential pinion thrust washers from the front differential case.

      09528-52010 09528-05030
      Note:

      Do not drop the front differential pinion and front differential pinion thrust washer.

    3. B0029FFC04
      *1 Front Differential Side Gear
      *2 Conical Spring Washer
      *3 Front No. 1 Differential Side Gear Thrust Washer

      Remove SST from the front differential case, and then remove the 2 front differential side gears, 2 front No. 1 differential side gear thrust washers and 2 conical spring washers from the front differential case.

      Note:

      Do not drop the front differential side gear, front No. 1 differential side gear thrust washer or conical spring washer.