PROCEDURE
INSTALL MANUAL VALVE
Coat the manual valve with ATF and install it to the transmission valve body assembly.
INSTALL TRANSAXLE CASE GASKET
Coat 2 new transaxle case gaskets with ATF.
Install the 2 transaxle case gaskets onto the transaxle case.
INSTALL TRANSMISSION VALVE BODY ASSEMBLY
| *a | Positioning Bolt |
Coat the O-ring of the transmission wire with ATF.
Insert the pin of the manual valve lever into the groove on the end of the manual valve and install the transmission valve body assembly onto the automatic transaxle assembly with the 11 bolts.
Note
When installing the transmission valve body assembly, be careful not to allow the transmission revolution sensor and automatic transaxle assembly to interfere with each other.
Be sure to insert the pin of the manual valve lever into the groove on the end of the manual valve.
First, temporarily install the bolts marked *a in the illustration because they are positioning bolts.
Tech Tips
Bolt length:
Bolt A: 25 mm (0.984 in.)
Bolt B: 30 mm (1.18 in.)
Bolt C and D: 35 mm (1.38 in.)
INSTALL VALVE BODY OIL STRAINER ASSEMBLY
Coat a new O-ring with ATF and install it to the valve body oil strainer assembly.
Note
Ensure that the O-ring is not twisted or pinched.
Install the valve body oil strainer assembly onto the transmission valve body assembly with the 2 bolts.
INSTALL AUTOMATIC TRANSAXLE OIL PAN SUB-ASSEMBLY
| *1 | Transmission Oil Cleaner Magnet |
Install the 2 transmission oil cleaner magnets onto the automatic transaxle oil pan sub-assembly as shown in the illustration.
Install a new automatic transaxle oil pan gasket onto the automatic transaxle oil pan sub-assembly.
Install the automatic transaxle oil pan sub-assembly with the automatic transaxle oil pan gasket onto the automatic transaxle assembly with the 17 bolts.
Note
Completely remove any oil or grease from the contact surface of the automatic transaxle assembly and automatic transaxle oil pan sub-assembly with the automatic transaxle oil pan gasket before installation.
Clean and degrease the 2 bolts and the installation hole in the automatic transaxle assembly.
Apply adhesive to 2 or 3 threads on the ends of the bolt.
| Adhesive |
|---|
| Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent |
Install the 2 bolts.
INSTALL FRONT SUSPENSION MEMBER REINFORCEMENT LH
Install the front suspension member reinforcement LH with the 4 bolts.
ADD AUTOMATIC TRANSAXLE FLUID
ADJUST AUTOMATIC TRANSAXLE FLUID
INSTALL REAR ENGINE UNDER COVER LH
INSTALL NO. 1 ENGINE UNDER COVER (for Full Cover Type)
RESET MEMORY
Note
If automatic transaxle parts have been replaced, refer to Parts Replacement Compensation Table to determine if any additional operations are necessary.