PROCEDURE
REMOVE EGR COOLER WITH PIPE ASSEMBLY
REMOVE NO. 1 TURBO INSULATOR
Remove the 2 bolts and No. 1 turbo insulator.
REMOVE TURBO OIL OUTLET HOSE
Slide the 2 clamps and remove the turbo oil outlet hose from the No. 2 turbo oil outlet pipe and turbo oil outlet pipe.
REMOVE NO. 2 TURBO OIL OUTLET PIPE
Remove the 2 bolts, No. 2 turbo oil outlet pipe and gasket.
REMOVE TURBOCHARGER WIRE
Disconnect the 2 connectors from the turbocharger sub-assembly.
Detach the 3 wire harness clamps and remove the turbocharger wire.
REMOVE NO. 2 VACUUM TRANSMITTING PIPE SUB-ASSEMBLY
Disconnect the 2 vacuum transmitting hoses.
Remove the bolt and No. 2 vacuum transmitting pipe sub-assembly.
REMOVE NO. 3 WATER BY-PASS HOSE
Slide the 2 clamps and remove the No. 3 water by-pass hose from the No. 1 water by-pass pipe and turbo oil outlet pipe.
REMOVE TURBO OIL OUTLET PIPE
Remove the union bolt and gasket.
Remove the 3 nuts, turbo oil outlet pipe and gasket.
REMOVE TURBOCHARGER STAY
| *1 | Turbocharger Stay |
| *2 | Collar |
Remove the 2 nuts, turbocharger stay and 2 collars.
REMOVE TURBOCHARGER SUB-ASSEMBLY
Remove the 3 nuts, turbocharger sub-assembly and gasket.
REMOVE EXHAUST MANIFOLD
| *1 | Collar |
Remove the 8 nuts, 8 collars and exhaust manifold.
Remove the gasket from the cylinder head.
REMOVE STUD BOLT
Tech Tips
If a stud bolt is deformed or the threads are damaged, replace it.