PROCEDURE
DISCHARGE FUEL SYSTEM PRESSURE
PRECAUTION
Note
After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work.
DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
Note
When disconnecting the cable, some systems need to be initialized after the cable is reconnected.
DRAIN FUEL
DISCONNECT PARKING BRAKE CABLE
Remove the 2 bolts and disconnect the parking brake cable.
REMOVE FRONT FLOOR COVER
Remove the bolt and nut.
Detach the 5 clips and remove the front floor cover.
REMOVE NO. 1 FUEL TANK PROTECTOR
Detach the 3 clips and remove the nut and No. 1 fuel tank protector.
REMOVE NO. 1 FLOOR UNDER COVER
Detach the clip and remove the 2 nuts and No. 1 floor under cover.
DISCONNECT NO. 1 FUEL EVAPORATION TUBE SUB-ASSEMBLY
Slide the clamp and disconnect the No. 1 fuel evaporation tube sub-assembly.
DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY
Disconnect the fuel tank main tube sub-assembly.
REMOVE FUEL HOSE PROTECTOR
Detach the claw and remove the fuel hose protector from the fuel tank to filler pipe hose.
DISCONNECT FUEL TANK TO FILLER PIPE HOSE
Loosen the hose clamp and disconnect the fuel tank to filler pipe hose from the fuel tank assembly.
DISCONNECT CHARCOAL CANISTER OUTLET TUBE SUB-ASSEMBLY
Detach the hose clamp.
Slide the clamp and disconnect the charcoal canister outlet tube sub-assembly from the fuel tank breather tube.
DISCONNECT NO. 3 FUEL TANK BREATHER TUBE SUB-ASSEMBLY
Disconnect the No. 3 fuel tank breather tube sub-assembly from the fuel tank assembly.
REMOVE FUEL TANK ASSEMBLY
Detach the 3 wire harness clamps.
Using an engine lifter and attachments, support the fuel tank assembly.
Remove the 2 bolts and No. 1 fuel tank band sub-assembly.
Remove the 2 bolts and No. 1 fuel tank band sub-assembly LH.
Remove the 2 bolts and No. 2 fuel tank band sub-assembly.
Slightly lower the engine lifter.
Note
Be careful not to cut the wiring.
Disconnect the fuel pump connector and sender gauge connector.
Note
Before this procedure, check the connector for dirt, mud or other contamination.
Do not use any tools in this procedure.
Detach the wire harness from the 3 clamps and remove the fuel tank assembly.
DISCONNECT FUEL EMISSION HOSE
DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY
REMOVE FUEL TANK VENT TUBE SET PLATE
REMOVE FUEL SUCTION TUBE ASSEMBLY WITH PUMP
REMOVE FUEL SENDER GAUGE ASSEMBLY
REMOVE FUEL TANK MAIN TUBE SUB-ASSEMBLY
Detach the 5 clamps and remove the fuel tank main tube sub-assembly.
REMOVE NO. 1 FUEL EVAPORATION TUBE SUB-ASSEMBLY
Detach the 5 clamps and remove the No. 1 fuel evaporation tube sub-assembly.
REMOVE NO. 3 FUEL TUBE CLAMP
Remove the No. 3 fuel tube clamp from the fuel tank assembly.
REMOVE NO. 5 FUEL TUBE CLAMP
Remove the No. 5 fuel tube clamp from the fuel tank assembly.
REMOVE FUEL TUBE GROMMET
Remove the 3 fuel tube grommets from the fuel tank assembly.
REMOVE CHARCOAL CANISTER OUTLET TUBE SUB-ASSEMBLY
Detach the 2 clamps and remove the canister outlet tube sub-assembly from the fuel tank assembly.
REMOVE FUEL EMISSION HOSE
| *1 | Retainer |
Pinch the retainer as shown in the illustration, and then remove the fuel emission hose.
Note
Clean off any dirt and foreign matter from the clip before disconnecting the hoses.
Do not use any tools in this procedure.
Do not forcefully bend or twist the nylon tube.
Put the hose in a plastic bag to prevent damage and contamination.
If the connector is stuck, pinch the retainer and push and pull the hose to disconnect it.