ГОЛОВКА БЛОКА ЦИЛИНДРОВ ПОВТОРНАЯ СБОРКА

PROCEDURE


  1. INSTALL SPARK PLUG TUBE

    Note

    When using a new cylinder head, the spark plug tubes must be replaced with new ones.


    1. A01MV7JC01
      *a Standard Application Width
      *b 9.0 to 15.0 mm (0.354 to 0.591 in.)

      Apply adhesive onto the shaded area of a new spark plug tube.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
      Standard application width
      1.0 to 3.0 mm (0.0394 to 0.118 in.)

      Note


      • Install the spark plug tube within 3 minutes after applying adhesive.

    2. A01MVXQC03
      *a Standard Protrusion Height
      *b Cylinder Head Casting Surface

      Using a wooden block and hammer, tap in the spark plug tube to the specified protrusion height.

      Standard protrusion height
      72.9 mm (2.87 in.)

      Note


      • Be careful not to deform the spark plug tube.

      • Be careful not to expose the seal to engine oil for at least 1 hour after installing it.

      • To avoid tapping in the spark plug tube too far, measure the protrusion height while tapping it.

  2. INSTALL NO. 1 STRAIGHT SCREW PLUG


    1. Apply adhesive to the No. 1 straight screw plug.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

      Note

      Install the No. 1 straight screw plug within 3 minutes after applying adhesive.

    2. Using a 10 mm hexagon wrench, install 4 new water hole gaskets and the 4 No. 1 straight screw plugs.

      Torque:
      44 N*m  { 449 kgf*cm, 32 ft.*lbf }

      Note

      Do not add engine oil at least 1 hours after installation.

  3. INSTALL NO. 2 STRAIGHT SCREW PLUG


    1. Using a 14 mm hexagon wrench, install 2 new screw plug gaskets and the 2 No. 2 straight screw plugs.

      Torque:
      80 N*m  { 816 kgf*cm, 59 ft.*lbf }

  4. INSTALL UNION

    Tech Tips

    It is not necessary to remove the union unless it is being replaced.


    1. A01MWA8C03
      *1 Adhesive 1324

      Apply adhesive to the union of the cylinder head.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

      Note

      Install the union within 3 minutes after applying adhesive.

    2. Using a 12 mm union nut wrench, install the union to the cylinder head as shown in the illustration.

      A01MYCJC02
      *a for Bank 1 *b for Bank 2
      *c 67 mm (2.64 in.) *d 30 mm (1.18 in.)
      Torque:
      14.7 N*m  { 150 kgf*cm, 11 ft.*lbf }

      Note


      • Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench.

        Click here

      • Do not add engine oil at least 2 hours after installation.

  5. INSTALL STUD BOLT

    Note

    If the stud bolt is deformed or the threads are damaged, replace it.


    1. Using E6 and E8 "TORX" socket wrenches, install the stud bolts.

      A01MYTUC02
      *a for Bank 2 Rear Side *b for Bank 1 Intake Side
      *c for Bank 1 Rear Side *d for Bank 1 Exhaust Side
      *e for Bank 2 Exhaust Side *f for Bank 2 Intake Side
      *g 35 mm (1.38 in.) *h 52 mm (2.05 in.)
      *i 27 mm (1.06 in.) - -
      Torque:
      Bolt A, B
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
      Bolt C
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }

  6. INSTALL VALVE SPRING SEAT


    1. Install the valve spring seats to the cylinder head.

  7. INSTALL INTAKE VALVE STEM OIL SEAL


    1. A01MXUFC02
      *a Gray
      *b Black
      *c Intake Side
      *d Exhaust Side

      Apply a light coat of engine oil to new intake valve stem oil seals.

      Note

      Pay attention when installing the intake valve stem oil seal and exhaust valve stem oil seal.

      For example, installing the intake valve stem oil seal into the exhaust side or installing the exhaust valve stem oil seal to the intake side can cause installation problems later.

      Tech Tips

      The intake valve stem oil seals are gray and the exhaust valve stem oil seals are black.

    2. A01MXVUC09
      *1 Valve Stem Oil Seal
      *a CORRECT
      *b INCORRECT

      Using SST, push in the intake valve stem oil seals.

      SST
      09201-41020

      Note


      • Failure to use SST will cause the intake valve stem oil seal to be damaged or improperly seated.

      • Do not push in the intake valve stem oil seal at an angle.

  8. INSTALL EXHAUST VALVE STEM OIL SEAL

    Tech Tips

    Use the same procedure as for the intake side.

    SST
    09201-41020

  9. INSTALL EXHAUST VALVE


    1. A01MZ30C01
      *a 40 mm (1.57 in.) or more

      Apply a sufficient coat of engine oil to the tip area of the exhaust valve shown in the illustration.

    2. Install the exhaust valve, inner compression spring and valve spring retainer to the cylinder head.

      Note

      Install the same parts in the same combination to their original locations.

    3. A01MVBMN06

      Using SST, compress the inner compression spring and install the 2 valve spring retainer locks.

      SST
      09202-70020   ( 09202-00010, 09202-01010, 09202-01020 )

    4. Using a plastic-faced hammer, lightly tap the valve stem tip to ensure a proper fit.

      Note

      Be careful not to damage the retainer.

  10. INSTALL INTAKE VALVE


    1. A01MUAPC01
      *a 40 mm (1.57 in.) or more

      Apply a sufficient coat of engine oil to the tip area of the intake valve shown in the illustration.

    2. Install the intake valve, inner compression spring and valve spring retainer to the cylinder head.

      Note

      Install the same parts in the same combination to their original locations.

    3. A01MWVQN05

      Using SST, compress the inner compression spring and install the 2 valve spring retainer locks.

      SST
      09202-70020   ( 09202-00010, 09202-01010, 09202-01020 )

    4. Using a plastic-faced hammer, lightly tap the valve stem tip to ensure a proper fit.

      Note

      Be careful not to damage the retainer.