HEADLIGHT ASSEMBLY(w/ Side Marker Light) ADJUSTMENT

CAUTION / NOTICE / HINT

Tech Tips

Use the same procedure for the RH and LH sides.
The procedure listed below is for the LH side.
It is possible that a bulb is incorrectly installed, affecting headlight aim. Bulb installation should be considered prior to performing the adjustment procedure.

PROCEDURE

PREPARE VEHICLE FOR HEADLIGHT AIMING ADJUSTMENT
1. Prepare the vehicle:
  - Make sure that there is no damage to the body around the headlights.
  - Fill the fuel tank.
  - Make sure that the oil is filled to the specified level.
  - Inflate the tires to the appropriate pressure.
  - Unload the trunk and vehicle, ensuring that the spare tire, tools and jack are in their original positions.
  - Have a person of average weight (68 kg, 150 lb) sit in the driver seat.
  - Bounce the vehicle at the corners up and down to stabilize the suspension.

PREPARE FOR HEADLIGHT AIMING

*a 7.62 or 3 m

Prepare the vehicle:
- Place the vehicle in a location that is dark enough to clearly observe the cutoff line. The cutoff line is a distinct line, below which light from the headlights can be observed and above which it cannot.
- Place the vehicle at a 90° angle to the wall.
- Create a 7.62 m (25.0 ft.) distance between the vehicle (headlight bulb center) and wall.
- Make sure that the vehicle is on a level surface.
- Bounce the vehicle up and down to settle the suspension.
Note

A distance of 7.62 m (25.0 ft.) between the vehicle (headlight bulb center) and the wall is necessary for proper aim adjustment. If unavailable, secure a distance of exactly 3 m (9.84 ft.) for the check and adjustment. (The target zone will change with the distance, so follow the instructions in the illustration.)
Prepare a piece of thick white paper approximately 2 m (6.56 ft.) (height) x 4 m (13.1 ft.) (width) to use as a screen.
Draw a vertical line down the center of the screen (V line).
Set the screen as shown in the illustration.
Tech Tips
- Stand the screen perpendicular to the ground.
- Align the V line on the screen with the center of the vehicle.

*a	V LH Line
*b	V Line
*c	V RH Line
*d	H Line
*e	Ground

Draw base lines (H, V LH, and V RH lines) on the screen as shown in the illustration.

Tech Tips

The base lines differ for "low beam inspection" and "high beam inspection".
Mark the headlight bulb center marks on the screen. If the center mark cannot be observed on the headlight, use the center of the headlight bulb or the name of the manufacturer marked on the headlight as the center mark.

H Line (Headlight height):

Draw a horizontal line across the screen so that it passes through the center marks. The H line should be at the same height as the headlight bulb center marks of the low beam headlights.
V LH Line and V RH Line (Center mark position of the left-hand (LH) and right-hand (RH) headlights):

Draw 2 vertical lines so that they intersect the H line at each center mark (aligned with the center of the low beam headlight bulbs).

INSPECT HEADLIGHT AIMING
1. Cover the headlight or disconnect the connector of the headlight on the opposite side to prevent light from the headlight that is not being inspected from affecting the headlight aiming.
  
  Note
  
  Do not keep the headlight covered for more than 3 minutes. The headlight lens is made of synthetic resin, which may melt or be damaged due to excessive heat.
  
  Tech Tips
  
  When checking the aim of the high beam headlight, cover the low beam headlight or disconnect the connector.
2. Start the engine.
3. Turn on the headlight and check if the cutoff line matches the preferred cutoff line in the following illustration.
  Tech Tips
  
  The low beam and high beam headlight are a unit. Adjusting the aim on the low beam to the correct position should also result in the high beam adjustment being correct.
  
  If the alignment distance is 7.62 m (25 ft.):
  
  The low beam cutoff line should be within 101.6 mm (4.00 in.) above or below the H line as well as 101.6 mm (4.00 in.) left or right of the V LH or V RH line (SAE J599).
  
  If the alignment distance is 3 m (9.84 ft.):
  
  The low beam cutoff line should be within 40 mm (1.57 in.) above or below the H line as well as 40 mm (1.57 in.) left or right of the V LH or V RH line (SAE J599).
  
  If the alignment distance is 7.62 m (25 ft.):
  
  The high beam center of intensity should be within 101.6 mm (4.00 in.) above or below the H line as well as 101.6 mm (4.00 in.) left or right of the V LH or V RH line (SAE J599).
  
  If the alignment distance is 3 m (9.84 ft.):
  
  The high beam center of intensity should be within 40 mm (1.57 in.) above or below the H line as well as 40 mm (1.57 in.) left or right of the V LH or V RH line (SAE J599).
ADJUST HEADLIGHT AIMING
1. *1 Screwdriver
  
  *2 Vertical Aiming
  
  Using a screwdriver, adjust the aim.
  
  Adjust the aim of each headlight so that it is within the specified range by turning each aiming screw with a screwdriver.
  
  Note
  
  The final turn of the aiming screw should be made in the clockwise direction. If the screw is tightened excessively, loosen it, and then retighten it so that the final turn of the screw is in the clockwise direction.
  Tech Tips
  - The low beam and high beam headlight are a unit. Adjusting the aim on the low beam to the correct position should also result in the high beam adjustment being correct.
  - If it is not possible to correctly adjust headlight aim, check the bulb, headlight unit and headlight unit reflector installation.
  - The headlight aim moves up when turning the vertical aiming screw clockwise, and moves down when turning the vertical aiming screw counterclockwise.

*1	Screwdriver
*2	Vertical Aiming