QUARTER WINDOW GLASS INSTALLATION

CAUTION / NOTICE / HINT

Note

Make sure to use Toyota Genuine Windshield Glass Adhesive (High Modulus Type) or an equivalent high modulus adhesive.

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

  • A bolt without a torque specification is shown in the standard bolt chart.

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PROCEDURE


  1. CLEAN QUARTER WINDOW ASSEMBLY LH


    1. Clean the outer circumference of the quarter window assembly with a non-residue solvent.

      Tech Tips


      • Do not touch the quarter window assembly surface after cleaning it.


      • Be careful not to damage the quarter window assembly and clips.

  2. INSTALL QUARTER WINDOW ASSEMBLY LH

    A01V7OMC01
    *1 Primer M
    *2 Adhesive
    *a CORRECT
    *b INCORRECT
    A01V9NY Primer M

    1. Using a brush or sponge, apply Primer M to the exposed part of the vehicle body.

      Note


      • Allow the Primer M coating to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    2. Using a brush or sponge, apply Primer G to the contact surface of the new quarter window assembly.

      A01VAS3C01
      *A Back Side - -
      *1 Adhesive Center Line - -
      A01V9NY Primer G - -

      Tech Tips

      If primer is applied to an area that is not specified, wipe off the primer with non-residue solvent before it dries.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

      Standard
      Area Specified Condition
      a 11 mm (0.4331 in.)
      b 24.9 mm (0.9803 in.)
      c 13.4 mm (0.5276 in.)

    3. Apply adhesive to the quarter window assembly.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive (High modulus Type) or Equivalent

      1. Cut off the tip of the cartridge nozzle as shown in the illustration.

        A01VB38C01
        *A Back Side - -
        *1 Adhesive *2 Adhesive Center Line
        Standard
        Area Specified Condition
        a 8.0 mm (0.3150 in.)
        b 12.0 mm (0.4724 in.)
        c 5.9 mm (0.2323 in.)
        d 2.4 mm (0.0945 in.)

        Tech Tips

        After cutting off the tip, use all adhesive within the time written in the table below.

        Usage Time Frame
        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour 40 minutes
        5°C (41°F) 8 hours

      2. Load the sealer gun with the cartridge.

      3. Apply adhesive to the quarter window assembly as shown in the illustration.

    4. Install the quarter window assembly to the vehicle body.


      1. Hold the quarter window assembly in place securely with protective tape or equivalent until the adhesive hardens.

        Note


        • Allow the primer coating to dry for 3 minutes or more.

        • Check that the clips are attached to the body correctly.

        • Check the clearance between the body and glass.

      2. Lightly press the front surface of the glass to ensure a close fit.

      3. A01VB2XC01
        *1 Adhesive

        Using a scraper, remove any excess or protruding adhesive.

        Tech Tips

        Apply adhesive to the glass rim.

        Note

        Do not drive the vehicle within the time written in the table below.

        Minimum Time
        Temperature Minimum Time Prior to Driving Vehicle
        35°C (95°F) 1 hour 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours

  3. CHECK FOR LEAKS AND REPAIR


    1. Conduct a leak test after the adhesive has completely hardened.

    2. Seal any leaks with auto glass sealer.

  4. INSTALL ROOF HEADLINING ASSEMBLY

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  5. INSTALL INNER ROOF SIDE GARNISH ASSEMBLY RH

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  6. INSTALL DECK TRIM SERVICE HOLE COVER

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  7. INSTALL INNER ROOF SIDE GARNISH ASSEMBLY LH

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  8. INSTALL SEAT BELT ANCHOR COVER CAP

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  9. INSTALL DECK TRIM SIDE PANEL ASSEMBLY RH

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  10. INSTALL DECK TRIM SIDE PANEL ASSEMBLY LH

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  11. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP LH

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  12. INSTALL REAR DOOR SCUFF PLATE LH

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  13. INSTALL REAR SEAT ASSEMBLY

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  14. INSTALL REAR NO. 1 FLOOR MAT SUPPORT SIDE PLATE

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  15. INSTALL REAR DECK TRIM COVER (for Full Size Spare Tire)

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  16. INSTALL REAR NO. 3 FLOOR BOARD

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  17. INSTALL REAR NO. 2 FLOOR BOARD

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  18. INSTALL REAR FLOOR FINISH PLATE (w/o Spare Tire)

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  19. INSTALL DECK FLOOR BOX LH

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  20. INSTALL DECK BOARD ASSEMBLY

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  21. INSTALL TONNEAU COVER ASSEMBLY (w/ Tonneau Cover)

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  22. INSTALL PACKAGE TRAY TRIM POCKET SUB-ASSEMBLY (w/ Partition Net)

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