WINDSHIELD GLASS INSTALLATION

CAUTION / NOTICE / HINT

Note

If the windshield glass is replaced on a vehicle equipped with an lane departure alert camera, make sure to use a Toyota genuine part, as the camera may not be able to be installed due to a missing bracket or the lane departure alert system may not operate properly due to a difference in the transmissivity or ceramic line shape.

Tech Tips

A bolt without a torque specification is shown in the standard bolt chart.

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PROCEDURE


  1. INSTALL NO. 1 WINDSHIELD GLASS STOPPER (for 2-piece Type)


    1. A01KDTK

      Install 2 new No. 1 windshield glass stoppers to the vehicle body as shown in the illustration.

      Note

      Only 2-piece type windshield glass stoppers are provided as supply parts. Use 2-piece type stoppers as replacements even if 1-piece type stoppers were originally installed.

  2. INSTALL NO. 2 WINDSHIELD GLASS STOPPER (for 2-piece Type)


    1. Using a brush or sponge, coat the application area of 2 new No. 2 windshield glass stoppers with Primer G.

      Note


      • Do not apply too much Primer G.


      • Allow the Primer G to dry for 3 minutes or more.


      • Throw away any leftover Primer G.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the Primer G with a clean piece of cloth before it dries.

    2. Install the 2 No. 2 windshield glass stoppers to the windshield glass as shown in the illustration.

      A01KARWC01
      *A Back Side - -
      *1 Windshield Glass *2 Ceramic Notch
      *3 Ceramic Line *4 Primer G Application Area
      Standard
      Area Specified Condition
      a 8.3 mm (0.3268 in.)

  3. INSTALL WINDOW GLASS ADHESIVE DAM


    1. A01KBX0C01
      *A Back Side
      *1 Ceramic Notch
      A01KCE6 Primer G

      Using a brush or sponge, coat the application area of a new No. 2 window glass adhesive dam with Primer G.

      Standard Dimension
      Area Dimension
      a 5.0 mm (0.1969 in.)
      b 6.5 mm (0.2559 in.)

      Note


      • Do not apply too much primer.

      • Allow the Primer G to dry for 3 minutes or more.

      • Throw away any leftover primer.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the Primer G with a clean piece of cloth before it dries.

    2. A01KDIJC01
      *A Back Side
      *1 Ceramic Notch
      *a Ceramic Notch used for Dam Cut Point

      Install the window glass adhesive dam to the windshield glass as shown in the illustration.

      Standard
      Area Specified Condition
      a 6.5 mm (0.2559 in.)

  4. INSTALL WINDSHIELD OUTSIDE MOULDING

    A01KC6FC01
    *A Back Side
    *a Primer G Application Area
    A01KCE6 Primer G

    1. Using a brush or sponge, coat the application area of a new windshield outside moulding with Primer G.

      Standard Dimension
      Area Dimension
      a 8.8 mm (0.3465 in.)
      b 735.1 mm (28.9409 in.)
    2. A01KC8QC01
      *A Back Side
      A01KBXM Edge of Curved Surface

      Install the windshield outside moulding to the windshield glass as shown in the illustration.

      Standard Dimension
      Area Dimension
      a +/-5.0 mm (0.1969 in.)
      b 5.4 mm (0.2126 in.)
      c 14.2 mm (0.5591 in.)

  5. INSTALL WINDSHIELD GLASS

    A01KC4XC01
    *1 Matchmark

    1. Position the windshield glass.


      1. Using suction cups, place the windshield glass in the correct position.

      2. Check that the entire contact surface of the glass rim is perfectly even.

      3. Place matchmarks on the windshield glass and vehicle body at the locations indicated in the illustration.

        Note

        Check that the stoppers are attached to the vehicle body correctly.

      4. Using suction cups, remove the windshield glass.

    2. A01KCP6C01
      *1 Primer M
      *2 Adhesive
      *a CORRECT
      *b INCORRECT
      A01KCE6 Primer M

      Using a brush, apply Primer M to the exposed part of the vehicle body.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Do not apply primer to the adhesive.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    3. Using a brush or sponge, apply Primer G to the contact surface of the glass.

      A01KDH4C01
      *A Back Side - -
      *1 Adhesive Center Line - -
      A01KCE6 Primer G - -

      Tech Tips

      If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    4. Apply adhesive to the windshield glass.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or Equivalent

      1. Cut off the tip of the cartridge nozzle as shown in the illustration.

        Tech Tips

        After cutting off the tip, use all adhesive within the time written in the table below.

        Usage Time Frame
        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour 40 minutes
        5°C (41°F) 8 hours

      2. Load the sealer gun with the cartridge.

      3. Apply adhesive to the glass as shown in the illustration.

        A01KB5UC01
        *A Back Side - -
        *1 Adhesive *2 Adhesive Center Line
        Standard
        Area Specified Condition
        a 12.0 mm (0.472 in.)
        b 8.0 mm (0.315 in.)
        c 4.0 mm (0.1575 in.)
        d 3.0 mm (0.1181 in.)
    5. A01KDKMC01
      *1 Matchmark

      Install the windshield glass to the vehicle body.


      1. Using suction cups, position the windshield glass so that the matchmarks are aligned. Press it in gently along the rim.

      2. Lightly press the outer surface of the glass to ensure that it is securely fit to the vehicle body.

        Note


        • Check that the stoppers are attached to the vehicle body correctly.

        • Check that the vehicle body and glass have a small gap between them.

      3. Hold the windshield glass in place securely with protective tape or equivalent until the adhesive hardens.

        Note

        Do not drive the vehicle for the time described in the table below.

        Minimum Time
        Temperature Minimum Time prior to Driving Vehicle
        35°C (95°F) 1 hour and 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours

  6. CHECK FOR LEAKS AND REPAIR


    1. Conduct a leak test after the adhesive has completely hardened.

    2. Seal any leaks with auto glass sealer.

  7. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

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  8. INSTALL FRONT FENDER TO COWL SIDE SEAL LH

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  9. INSTALL FRONT FENDER TO COWL SIDE SEAL RH

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  10. INSTALL WINDSHIELD WIPER ARM AND BLADE ASSEMBLY LH

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  11. INSTALL WINDSHIELD WIPER ARM AND BLADE ASSEMBLY RH

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  12. INSTALL WINDSHIELD WIPER ARM COVER

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  13. INSTALL ROOF HEADLINING ASSEMBLY

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  14. INSTALL VISOR HOLDER

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  15. INSTALL VISOR ASSEMBLY LH

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  16. INSTALL VISOR ASSEMBLY RH

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  17. INSTALL ASSIST GRIP SUB-ASSEMBLY

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  18. INSTALL MAP LIGHT ASSEMBLY

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  19. INSTALL INNER REAR VIEW MIRROR ASSEMBLY

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  20. INSTALL FRONT PILLAR GARNISH LH (w/o Curtain Shield Airbag)

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  21. INSTALL FRONT PILLAR GARNISH RH (w/o Curtain Shield Airbag)

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  22. INSTALL FRONT PILLAR GARNISH LH (w/ Curtain Shield Airbag)

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  23. INSTALL FRONT PILLAR GARNISH RH (w/ Curtain Shield Airbag)

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  24. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH

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  25. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH

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  26. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

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  27. CHECK WINDSHIELD GLASS


    1. Conduct a leak test after the adhesive has completely hardened.

    2. Seal any leaks with auto glass sealer.