WINDSHIELD GLASS REMOVAL

PROCEDURE


  1. PRECAUTION

    Note


    • After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work.

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    • If the windshield glass is replaced on a vehicle equipped with an lane departure alert camera, make sure to use a Toyota genuine part, as the camera may not be able to be installed due to a missing bracket or the lane departure alert system may not operate properly due to a difference in the transmissivity or ceramic line shape.

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

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  3. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP LH


    1. Partially remove the front door opening trim weatherstrip LH so that the front pillar garnish LH can be removed.

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  4. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH

    Tech Tips

    Use the same procedure described for the LH side.

  5. REMOVE FRONT PILLAR GARNISH LH (w/o Curtain Shield Airbag)

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  6. REMOVE FRONT PILLAR GARNISH RH (w/o Curtain Shield Airbag)

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  7. REMOVE FRONT PILLAR GARNISH LH (w/ Curtain Shield Airbag)

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  8. REMOVE FRONT PILLAR GARNISH RH (w/ Curtain Shield Airbag)

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  9. REMOVE INNER REAR VIEW MIRROR ASSEMBLY

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  10. REMOVE MAP LIGHT ASSEMBLY

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  11. REMOVE ASSIST GRIP SUB-ASSEMBLY

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  12. REMOVE VISOR ASSEMBLY LH

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  13. REMOVE VISOR ASSEMBLY RH

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  14. REMOVE VISOR HOLDER

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  15. REMOVE ROOF HEADLINING ASSEMBLY

    Tech Tips

    It is not necessary to completely remove the roof headlining. Slightly lower the front section of the roof headlining.


    1. Partially remove the roof headlining assembly.

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  16. REMOVE WINDSHIELD WIPER ARM COVER

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  17. REMOVE WINDSHIELD WIPER ARM AND BLADE ASSEMBLY LH

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  18. REMOVE WINDSHIELD WIPER ARM AND BLADE ASSEMBLY RH

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  19. REMOVE FRONT FENDER TO COWL SIDE SEAL LH

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  20. REMOVE FRONT FENDER TO COWL SIDE SEAL RH

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  21. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

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  22. REMOVE WINDSHIELD GLASS


    1. Using a knife, cut off the windshield outside moulding as shown in the illustration.

      A01KDU1C02
      *1 Moulding *2 Windshield Glass
      *3 Vehicle Body - -
      *a Cut - -
    2. A01KB5JC01
      *1 Handles
      *2 Plastic Sheet
      *3 Protective Tape
      *4 Stopper
      *5 Piano Wire

      Apply protective tape to the outer surface of the vehicle body to prevent scratches.

    3. From the interior, insert a piano wire between the vehicle body and glass as shown in the illustration.

    4. Tie objects that can serve as handles (for example, wooden blocks) to both wire ends.

      Note


      • When separating the glass from the vehicle, be careful not to damage the vehicle paint or interior/exterior ornaments.

      • To prevent the instrument panel from being scratched when removing the glass, place a plastic sheet between the piano wire and instrument panel.

    5. A01KB5R

      Place matchmarks over the glass and vehicle body at the locations indicated in the illustration.

      Tech Tips

      Matchmarks do not need to be placed if not reusing the glass.

    6. Cut through the adhesive by pulling the piano wire around the glass.

      Note

      Leave as much adhesive on the vehicle body as possible when cutting through the adhesive.

    7. Disconnect the stoppers.

      A01KD4CC01
      *A for 1-piece Type *B for 2-piece Type
      *1 No. 1 Windshield Glass Stopper *2 No. 2 Windshield Glass Stopper

      Note


      • The No. 1 and No. 2 windshield glass stoppers are installed on the windshield glass as shown in the illustration. Be careful not to damage the windshield glass when cutting off the adhesive.


      • To prevent the windshield glass from falling when performing this operation, be sure to hold the windshield glass using suction cups.

      Tech Tips

      Depending on the vehicle, either 1-piece or 2-piece type stoppers may be present.

    8. Using suction cups, remove the windshield glass.

      Note


      • Be careful not to drop the windshield glass sub-assembly.


      • Leave as much adhesive on the vehicle body as possible when removing the windshield glass sub-assembly.

  23. REMOVE WINDSHIELD OUTSIDE MOULDING


    1. When reusing the windshield glass:


      1. Using a scraper, remove the windshield outside moulding.

        Note


        • Be careful not to damage the windshield glass.


        • Be sure to replace the windshield outside moulding with a new one.

        A01KDCHC01
        *A Back Side

  24. REMOVE WINDOW GLASS ADHESIVE DAM


    1. When reusing the windshield glass:


      1. Using a scraper, remove the window glass adhesive dam.

        Note


        • Be careful not to damage the windshield glass.


        • Be sure to replace the window glass adhesive dam with a new one.

        A01KBG7C01
        *A Back Side

  25. REMOVE NO. 1 WINDSHIELD GLASS STOPPER (for 1-piece Type)


    1. When reusing the windshield glass:

      Note


      • Be careful not to damage the windshield glass.


      • Be sure to replace the 1-piece type No. 1 windshield glass stopper with a new pair of 2-piece type No. 1 and No. 2 windshield glass stoppers.

      A01KBPUC02
      *A Back Side

      1. Using a scraper, remove the 2 No. 1 windshield glass stoppers.

  26. REMOVE NO. 2 WINDSHIELD GLASS STOPPER (for 2-piece Type)


    1. A01KARSC01
      *A Back Side

      When reusing the windshield glass:

      Note


      • Be careful not to damage the windshield glass.


      • Be sure to replace the No. 2 windshield glass stoppers with new ones.


      1. Using a scraper, remove the 2 No. 2 windshield glass stoppers.

  27. REMOVE NO. 1 WINDSHIELD GLASS STOPPER (for 2-piece Type)


    1. A01KBEV

      Remove the 2 No. 1 windshield glass stoppers.


      1. Be sure to replace the No. 1 windshield glass stoppers with new ones.

  28. CLEAN VEHICLE BODY

    A01KB73C01
    *1 Adhesive
    *2 Vehicle Body

    1. Clean and shape the contact surface of the vehicle body.


      1. On the contact surface of the vehicle body, use a knife to cut away excess adhesive as shown in the illustration.

        Tech Tips

        Leave as much adhesive on the vehicle body as possible.

        Note

        Be careful not to damage the vehicle body.

    2. Clean the contact surface of the vehicle body with cleaner.

      Tech Tips

      Even if all the adhesive has been removed, clean the vehicle body.