AIR CONDITIONING UNIT DISASSEMBLY

PROCEDURE


  1. REMOVE QUICK HEATER ASSEMBLY (w/ PTC Heater)

    Click here

  2. REMOVE NO. 2 HEATER CONTROL CABLE SUB-ASSEMBLY (for Manual Air Conditioning System)

    A00YXIF

    1. Using a screwdriver with the tip wrapped with protective tape, detach the 3 claws and remove the No. 2 heater control cable sub-assembly.

  3. REMOVE AND INSTALL AIRMIX DAMPER CONTROL CABLE SUB-ASSEMBLY (for Manual Air Conditioning System)

    A00YW05

    1. Using a screwdriver with the tip wrapped with protective tape, detach the 3 claws and remove the air mix damper control cable sub-assembly.

  4. REMOVE NO. 1 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY (for Automatic Air Conditioning System)


    1. A00YXXU

      Remove the 3 screws and No. 1 air conditioning radiator damper servo sub-assembly.

  5. REMOVE NO. 2 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY (for Automatic Air Conditioning System)


    1. A00YSR3

      Remove the 3 screws and No. 2 air conditioning radiator damper servo sub-assembly.

  6. REMOVE NO. 3 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY (for Automatic Air Conditioning System)


    1. A00YTGC

      Remove the 3 screws and No. 3 air conditioning radiator damper servo sub-assembly.

  7. REMOVE HEATER RADIATOR UNIT SUB-ASSEMBLY


    1. A00YRZY

      Remove the screw and clamp.

    2. A00YVHL

      Remove the heater radiator unit sub-assembly from the air conditioning radiator assembly as shown in the illustration.

  8. REMOVE COOLER EXPANSION VALVE


    1. A00YWZH

      Using a 4 mm hexagon wrench, remove the 2 hexagon bolts and cooler expansion valve.

  9. REMOVE NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY


    1. A00YSHW

      Remove the 4 screws.

    2. Detach the 2 claws and 2 guides, and remove the lower heater case.

    3. A00YXFM

      Detach the clamp.

    4. Remove the No. 1 cooler evaporator sub-assembly with the No. 1 cooler thermistor from the upper heater case.

    5. Remove the 2 O-rings from the No. 1 cooler evaporator sub-assembly.

  10. REMOVE NO. 1 COOLER THERMISTOR

    Click here