REAR DOOR DISASSEMBLY

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for RHD and LHD vehicles.

  • The procedure listed below is for LHD vehicles.

  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

PROCEDURE


  1. PRECAUTION

    Note

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work.

    Click here

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

  3. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL


    1. A01VAHN

      Using a moulding remover, detach the 2 clips, 5 claws and 2 guides and remove the rear power window regulator switch assembly with rear door armrest base panel.

    2. Disconnect the connector.

    3. w/ Seat Heater System:

      Disconnect the connector.

  4. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY

    Click here

  5. REMOVE REAR SEAT HEATER SWITCH (w/ Seat Heater System)

    Click here

  6. REMOVE DOOR ASSIST GRIP COVER LH


    1. A01V7IE

      Using a moulding remover, detach the 5 claws, 2 clips and guide and remove the door assist grip cover LH.

  7. REMOVE REAR DOOR INSIDE HANDLE BEZEL PLUG LH


    1. A01V97L

      Detach the 3 claws and remove the rear door inside bezel plug LH.

  8. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY LH


    1. A01VACS

      Remove the 3 screws.

    2. Detach the 8 clips and remove the rear door trim board sub-assembly LH.

    3. A01V8FG

      Disengage the rear door lock remote control cable assembly LH and rear door inside locking cable assembly LH from the 2 clamps.

    4. Disconnect the rear door lock remote control cable and rear door inside locking cable LH.

  9. REMOVE REAR DOOR INSIDE HANDLE SUB-ASSEMBLY LH


    1. A01V8W2

      Detach the 2 claws and guide and remove the rear door inside handle sub-assembly LH.

  10. REMOVE REAR DOOR INNER GLASS WEATHERSTRIP LH


    1. A01V6R6

      Raise the 6 claws of the rear door inner glass weatherstrip LH as shown in the illustration, and then remove the rear door inner glass weatherstrip LH from the rear door trim board sub-assembly LH.

  11. REMOVE REAR SPEAKER ASSEMBLY (w/ Speaker)

    Click here

  12. REMOVE REAR DOOR SPEAKER COVER (w/o Speaker)


    1. A01V7XC

      Disconnect the connector.

    2. Put a 4 mm (0.157 in.) drill bit into a drill.

    3. Wind tape around the drill bit approximately 5 mm (0.197 in.) from the tip of the drill as shown in the illustration.

      Note

      Tape the 4 mm (0.157 in.) drill bit to prevent the drill bit from going too deep.

    4. Lightly press the drill against the 3 rivets, drill off the flanges of the 3 rivets and remove the rear door speaker cover.

      A01VB2SC02
      Standard
      Area Specified Condition
      A 5 mm (0.197 in.)

      CAUTION:

      Be careful of the drilled rivet as it may become hot.

      Note


      • Pressing the drill too firmly will cause the rivet to turn and result in the rivet not being drilled through.

      • Do not pry the rivet with the drill because this may cause damage to the installation holes of the rivet or the drill bit.

    5. Using a vacuum cleaner, remove the rivet fragments and shavings from the drilled area.

  13. REMOVE REAR DOOR SERVICE HOLE COVER LH


    1. A01VAG8

      Disconnect the connector of the rear door lock assembly LH.

    2. Pull out the rear door lock remote control cable LH, rear door inside locking cable LH and wire harness from the rear door service hole cover LH, and then remove the rear door service hole cover LH.

      Tech Tips

      Remove any remaining butyl tape from the rear door panel.

  14. REMOVE REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY LH


    1. Temporarily install the rear power window regulator switch assembly with rear door armrest base panel.

    2. Connect the cable to the negative (-) battery terminal.

    3. Move the rear door window regulator sub-assembly LH so that the rear door glass channel can be seen.

    4. Disconnect the cable from the negative (-) battery terminal.

      Note

      When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

      Click here

    5. Remove the rear power window regulator switch assembly with rear door armrest base panel.

    6. A01V6U4

      Remove the screw and 2 bolts.

    7. A01V86N

      Remove the rear door window division bar sub-assembly LH together with the rear door glass run as shown in the illustration.

    8. Remove the rear door window division bar sub-assembly LH from the rear door glass run LH.

  15. REMOVE REAR DOOR QUARTER WINDOW GLASS LH


    1. A01V8PM

      Remove the rear door quarter window glass LH.

  16. REMOVE REAR DOOR QUARTER WINDOW WEATHERSTRIP LH


    1. A01VA2T

      Remove the rear door quarter window weatherstrip LH from the rear door quarter window glass LH.

  17. REMOVE REAR DOOR GLASS SUB-ASSEMBLY LH


    1. A01V99I

      Remove the rear door glass sub-assembly LH from the rear door window regulator sub-assembly LH as shown in the illustration.

      Note

      Do not damage the door glass.

  18. REMOVE REAR DOOR GLASS CHANNEL SUB-ASSEMBLY LH


    1. A01V86MC02
      *1 Protective Tape

      Using a screwdriver, remove the rear door glass channel sub-assembly LH.

      Tech Tips

      Tape the screwdriver tip before use.

  19. REMOVE REAR DOOR GLASS CHANNEL FILLER


    1. A01V8GN

      Remove the rear door glass channel filler.

  20. REMOVE REAR DOOR GLASS RUN LH


    1. A01V71Y

      Remove the front side of the rear door glass run LH.

  21. REMOVE REAR DOOR WINDOW REGULATOR SUB-ASSEMBLY LH


    1. A01V8Y5C01
      *1 Temporary Bolt

      Disconnect the connector.

    2. Loosen the temporary bolt.

      Note

      Do not remove the temporary bolt. If the temporary bolt is removed, the rear door window regulator sub-assembly LH may fall and become damaged.

    3. Remove the 3 bolts and rear door window regulator sub-assembly LH.

    4. Remove the temporary bolt from the rear door window regulator sub-assembly LH.

  22. REMOVE POWER WINDOW REGULATOR MOTOR ASSEMBLY LH

    Click here

  23. REMOVE REAR DOOR BELT MOULDING ASSEMBLY LH

    Click here

  24. REMOVE REAR DOOR WITH MOTOR LOCK ASSEMBLY LH

    Click here

  25. REMOVE REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY LH


    1. A01V6UNC02
      *A w/o Double Locking System
      *B w/ Double Locking System

      Detach the claw and open the cover.

    2. A01VAXRC02
      *A w/o Double Locking System
      *B w/ Double Locking System

      Remove the rear door lock remote control cable LH.

  26. REMOVE REAR DOOR INSIDE LOCKING CABLE ASSEMBLY LH


    1. A01V6UNC04
      *A w/o Double Locking System
      *B w/ Double Locking System

      Detach the 3 claws and open the cover.

    2. A01V9U4C02
      *A w/o Double Locking System
      *B w/ Double Locking System

      Remove the rear door inside locking cable assembly LH.

  27. REMOVE REAR DOOR LOCK CHILD PROTECTION COVER LH


    1. A01V9E3

      Remove the rear door lock child protection cover LH.

  28. REMOVE REAR DOOR OUTSIDE HANDLE COVER LH


    1. A01VAH0

      Using a T30 "TORX" socket wrench, loosen the screw and remove the rear door outside handle cover LH.

  29. REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY LH


    1. A01V71T

      Pull and hold the release plate of the rear door outside handle frame sub-assembly LH as shown in the illustration.

      Tech Tips

      The release plate may interfere with the rear door outside handle assembly and may be damaged when removing the rear door outside handle assembly, unless the release plate of the rear door outside handle frame sub-assembly is pulled and held.

    2. A01V90M

      Remove the rear door outside handle assembly LH by sliding and pulling it in the direction indicated by the arrow shown in the illustration.

  30. REMOVE REAR DOOR FRONT OUTSIDE HANDLE PAD


    1. A01V7RE

      Detach the 3 claws and remove the rear door front outside handle pad.

  31. REMOVE REAR DOOR REAR OUTSIDE HANDLE PAD


    1. A01V71Q

      Detach the 2 claws and remove the rear door rear outside handle pad.

  32. REMOVE REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY LH


    1. A01V7Z1C01
      *A Inside
      *B Outside

      Using a T30 "TORX" socket wrench, loosen the screw.

    2. Slide the rear door outside handle frame sub-assembly LH to detach the claw of the rear door outside handle frame sub-assembly LH, and then remove it.

  33. REMOVE REAR DOOR CHECK ASSEMBLY LH


    1. A01VAP1

      Remove the 3 bolts and rear door check assembly LH.

  34. REMOVE REAR DOOR WEATHERSTRIP LH


    1. A01V9B1

      Detach the 19 clips and remove the rear door weatherstrip LH.

  35. REMOVE REAR DOOR FRAME GARNISH LH


    1. A01V94Q

      Detach the claw and remove the rear door frame garnish LH.

  36. REMOVE DOOR WINDOW FRAME MOULDING CLIP

    Click here

  37. REMOVE REAR DOOR OUTSIDE MOULDING SUB-ASSEMBLY LH

    Click here

  38. REMOVE REAR DOOR OUTSIDE STRIPE LH

    Click here

  39. REMOVE REAR DOOR LOWER OUTSIDE STRIPE LH

    Click here

  40. REMOVE REAR DOOR LOWER OUTSIDE MOULDING SUB-ASSEMBLY LH

    Click here

  41. REMOVE REAR DOOR PANEL CUSHION


    1. A01V974

      Detach the 2 claws and remove the rear door panel cushion.