SPIRAL CABLE(for Single Type) INSPECTION

CAUTION / NOTICE / HINT

PROCEDURE

1. INSPECT SPIRAL CABLE SUB-ASSEMBLY

   Note

   
   

   • w/ Vehicle Stability Control System:

     Do not remove the steering sensor from the spiral cable sub-assembly.

   • As the spiral cable sub-assembly may break, do not rotate the spiral cable sub-assembly more than the specified amount.

   
   

   1. Visually check for defects with the spiral cable sub-assembly.

      
      

      1. The defects are as follows:

         
         

         • Scratches

         • Small cracks

         • Dents

         • Chips

         • Cracks or other damage to the connector

         OK
         No defects are found.

         If any of the defects is found, replace the spiral cable sub-assembly with a new one.

   2. 

      *1	Interlock
      *a	Component without harness connected (Spiral Cable Sub-assembly)

      Check the spiral cable sub-assembly.

      Note

      When rotating the spiral cable sub-assembly, make sure to push on the interlock indicated in the illustration to release the interlock mechanism.

      
      

      1. Set the spiral cable sub-assembly to the center position.

         Click here

      2. Measure the resistance between each terminal of the spiral cable sub-assembly according to the table below.

         Standard Resistance

         Tester Connection Condition Specified Condition G8-1 - z4-3 Always 3 Ω or less G8-2 - z4-4 Always 3 Ω or less G8-3 - z1-8 Always 3 Ω or less G8-4 - z1-9 Always 3 Ω or less G8-5 - z1-10 Always 3 Ω or less G8-6 - z1-11 Always 3 Ω or less G8-9 - z1-1 Always 3 Ω or less G8-10 - z1-2 Always 3 Ω or less G8-11 - z1-3 Always 3 Ω or less G8-13 - z1-5 Always 3 Ω or less G9-1 - z2-2 Always Below 1 Ω G9-2 - z2-1 Always Below 1 Ω

      3. After setting the spiral cable sub-assembly to the center position, rotate the spiral cable sub-assembly 2.5 times clockwise, and measure the resistance as shown in the table below. Then rotate the spiral cable sub-assembly 5 times counterclockwise, and measure the resistance as shown in the table below.

         Standard Resistance

         Tester Connection Condition Specified Condition G8-1 - z4-3 Always 3 Ω or less G8-2 - z4-4 Always 3 Ω or less G8-3 - z1-8 Always 3 Ω or less G8-4 - z1-9 Always 3 Ω or less G8-5 - z1-10 Always 3 Ω or less G8-6 - z1-11 Always 3 Ω or less G8-9 - z1-1 Always 3 Ω or less G8-10 - z1-2 Always 3 Ω or less G8-11 - z1-3 Always 3 Ω or less G8-13 - z1-5 Always 3 Ω or less G9-1 - z2-2 Always Below 1 Ω G9-2 - z2-1 Always Below 1 Ω

      4. After setting the spiral cable sub-assembly to the center position, rotate the spiral cable sub-assembly 2.5 times clockwise. Then while rotating the spiral cable sub-assembly 5 times counterclockwise, measure the resistance as shown in the table below.

         Standard Resistance

         Tester Connection Condition Specified Condition G8-1 - z4-3 Always 3 Ω or less G8-2 - z4-4 Always 3 Ω or less G8-3 - z1-8 Always 3 Ω or less G8-4 - z1-9 Always 3 Ω or less G8-5 - z1-10 Always 3 Ω or less G8-6 - z1-11 Always 3 Ω or less G8-9 - z1-1 Always 3 Ω or less G8-10 - z1-2 Always 3 Ω or less G8-11 - z1-3 Always 3 Ω or less G8-13 - z1-5 Always 3 Ω or less G9-1 - z2-2 Always Below 1 Ω G9-2 - z2-1 Always Below 1 Ω

         If the result is not as specified, replace the spiral cable with sensor sub-assembly.