GENERATOR(for 100 A Type) DISASSEMBLY

PROCEDURE


  1. REMOVE GENERATOR PULLEY CAP


    1. A01CYT6

      Using a screwdriver, puncture the center of the generator pulley cap and pry it off.

      Note

      Do not reuse the generator pulley cap.

  2. REMOVE GENERATOR PULLEY WITH CLUTCH


    1. Mount the generator in a vise between aluminum plates.

    2. A01CYO0C02
      *1 Rotor Shaft

      Install SST A and B to the generator pulley with clutch as shown in the illustration.

      SST
      09820-63021

      Note

      Securely attach SST to the generator pulley with clutch and rotor shaft.

    3. A01CY5DC03
      *a Hold
      A01CX8N Turn

      Using a wrench to hold SST A, turn SST B counterclockwise to loosen the generator pulley with clutch.

      Note

      Be careful as the generator pulley with clutch or rotor shaft may be damaged if the position of SST is not securely maintained while performing this operation.

    4. Remove SST from the generator.

    5. Remove the generator pulley with clutch from the rotor shaft.

  3. REMOVE GENERATOR REAR END COVER


    1. Place the generator on the generator pulley with clutch.

    2. A01CWAW

      Remove the 3 bolts and generator rear end cover.

  4. REMOVE TERMINAL INSULATOR


    1. A01CWNW

      Remove the terminal insulator from the generator coil assembly.

  5. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY


    1. A01CX50

      Remove the 2 screws and generator brush holder assembly from the generator coil assembly.

  6. REMOVE GENERATOR COIL ASSEMBLY


    1. A01CXJ0

      Remove the 4 bolts.

    2. A01CX0UC13
      *a Hold
      A01CX8N Turn

      Using SST, remove the generator coil assembly.

      SST
      09950-40011   ( 09951-04020, 09952-04010, 09953-04020, 09954-04010, 09955-04071, 09957-04010, 09958-04011 )

  7. REMOVE GENERATOR BEARING COVER PACKING


    1. A01CYPM

      Remove the generator bearing cover packing.

      Note

      If the generator bearing cover packing breaks, remove all broken pieces.

      Tech Tips

      The generator bearing cover packing may be installed on the generator rotor assembly.

  8. REMOVE GENERATOR ROTOR ASSEMBLY


    1. A01CY2Y

      Remove the generator rotor assembly.

  9. INSPECT GENERATOR DRIVE END FRAME BEARING


    1. A01CXYV

      Check that the bearing is not rough or worn and that it rotates smoothly.

      If necessary, replace the generator drive end frame bearing.

  10. REMOVE GENERATOR DRIVE END FRAME BEARING


    1. A01CXG7

      Remove the 4 screws and retainer plate from the generator drive end frame assembly.

    2. A01CYZ3N01

      Using SST and a hammer, tap out the generator drive end frame bearing from the generator drive end frame assembly.

      SST
      09950-60010   ( 09951-00250 )
      09950-70010   ( 09951-07100 )