STEERING GEAR REASSEMBLY

PROCEDURE


  1. INSTALL NO. 2 STEERING RACK BOOT


    1. A01GCN6C01
      *1 Steering Rack End
      *a Grease Application Area

      Apply lithium soap base glycol grease to the inside of the steering rack end.

    2. Install the No. 2 steering rack boot to the groove on the rack housing.

      Note


      • Be careful not to damage or twist the boot.

      • Make sure that the boot is free of rust and foreign matter.

  2. INSTALL NO. 1 STEERING RACK BOOT

    Tech Tips

    Use the same procedure as for the No. 2 steering rack boot.

  3. TIGHTEN NO. 2 STEERING RACK BOOT CLAMP


    1. A01GA0FC01
      *a Hold
      *b Turn

      Using SST, tighten a new No. 2 steering rack boot clamp as shown in the illustration.

      SST
      09616-00011
      Clearance
      3.0 mm (0.118 in.) or less

      Note

      Be careful not to damage or twist the boot.

  4. TIGHTEN NO. 1 STEERING RACK BOOT CLAMP

    Tech Tips

    Use the same procedure as for the No. 2 steering rack boot clamp.

  5. INSTALL STEERING RACK BOOT CLIP


    1. Using pliers, install the 2 boot clips.

  6. INSPECT STEERING GEAR ASSEMBLY


    1. A01GD4NE01

      Using SST, rotate the pinion shaft to see if both the left and right steering rack boots expand and contract smoothly.

      SST
      09616-00011

      Tech Tips

      If the result is not as specified, use a new steering rack boot clamp and reinstall the steering rack boots.

  7. INSTALL TIE ROD END SUB-ASSEMBLY LH


    1. A01GDA7C02
      *a Matchmark

      Install the lock nut and tie rod end sub-assembly LH to the steering gear assembly so that the matchmarks align.

      Tech Tips

      After adjusting toe-in, tighten the lock nut to the specified torque.

  8. INSTALL TIE ROD END SUB-ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  9. CHECK TIE ROD END SUB-ASSEMBLY


    1. A01GCSGC01
      *A for LH Side
      *B for RH Side

      Adjust the tie rod end sub-assembly LH and RH so that distance A and distance B are within the specified ranges.

      Reference Values
      Tire size Dimension Standard Range
      225/65R17 A 74.9 to 76.9 mm (2.949 to 3.028 in.)
      B 74.9 to 76.9 mm (2.949 to 3.028 in.)

      235/55R18

      225/60R18

      		 A 78.6 to 80.6 mm (3.094 to 3.173 in.)
      B 78.6 to 80.6 mm (3.094 to 3.173 in.)

      Tech Tips


      • The values listed above are reference values.

      • The toe-in is adjusted in a later step.