REAR BRAKE REMOVAL

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The procedures listed below are for the LH side.

PROCEDURE


  1. REMOVE REAR WHEEL

  2. DRAIN BRAKE FLUID

    Note

    Wash off brake fluid immediately if it comes in contact with any painted surface.

  3. DISCONNECT REAR FLEXIBLE HOSE LH

    A01QRWV

    1. Remove the union bolt and gasket.

    2. Disconnect the flexible hose from the brake cylinder.

  4. REMOVE REAR DISC BRAKE CYLINDER ASSEMBLY LH


    1. A01QTVQC01
      *a Hold
      *b Turn

      Hold the rear disc brake cylinder slide pins and remove the 2 bolts and rear disc brake cylinder assembly.

  5. REMOVE REAR DISC BRAKE PAD KIT


    1. Remove the 2 disc brake pads from the rear disc brake cylinder mounting.

  6. REMOVE REAR ANTI-SQUEAL SHIM KIT


    1. Remove the 2 No. 1 anti-squeal shims from each rear disc brake pad.

  7. REMOVE PAD WEAR INDICATOR PLATE


    1. Remove the pad wear indicator plates from the rear disc brake pads.

  8. REMOVE REAR DISC BRAKE PAD SUPPORT PLATE


    1. Remove the 2 pad support plates from the disc brake cylinder mounting.

  9. REMOVE REAR DISC BRAKE CYLINDER MOUNTING LH


    1. Remove the 2 bolts and disc brake cylinder mounting from the rear axle.

  10. REMOVE REAR DISC BRAKE CYLINDER SLIDE PIN


    1. A01QTFRC01
      *1 Rear No. 1 Disc Brake Cylinder Slide Pin
      *2 Rear Disc Brake Rear Cylinder Slide Pin

      Remove the rear No. 1 disc brake cylinder slide pin and rear disc brake rear cylinder slide pin from the disc brake cylinder mounting.

  11. REMOVE REAR DISC BRAKE CYLINDER SLIDE BUSH


    1. A01QP9SC03
      *a Protective tape

      Using a screwdriver, remove the rear disc brake cylinder slide bush from the rear disc brake rear cylinder slide pin.

      Tech Tips

      Tape the screwdriver tip before use.

      Note

      Do not damage the rear disc brake rear cylinder slide pin.

  12. REMOVE REAR DISC BRAKE BUSH DUST BOOT


    1. A01QO7O

      Remove the 2 rear disc brake bush dust boots from the disc brake cylinder mounting.

  13. REMOVE PARKING BRAKE SHOE ADJUSTING HOLE PLUG


    1. Remove the shoe adjusting hole plug from the rear disc.

  14. REMOVE REAR DISC


    1. A01QU96C01
      *a Matchmark

      Put matchmarks on the disc and axle hub.

    2. Release the parking brake.

    3. A01QO9G

      Turn the shoe adjuster until the disc turns freely, and then remove the disc.

    4. Install the shoe adjusting hole plug to the rear disc.