FRONT BRAKE FLEXIBLE HOSE INSTALLATION

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The procedures listed below are for the LH side.

PROCEDURE


  1. INSTALL FRONT FLEXIBLE HOSE

    Note

    When replacing both the left and right front flexible hoses, as the left and right hoses each have a different shape, be sure to check the part number to confirm whether the hose is the left or right one before installing it.


    1. A01V75J

      Connect the flexible hose with a new gasket and a new union bolt to the disc brake cylinder.

      Torque:
      29.4 N*m  { 300 kgf*cm, 22 ft.*lbf }

      Tech Tips

      Insert the flexible hose lock securely into the lock hole in the cylinder.

    2. A01VAW5C01
      *1 Flexible Hose Bracket
      *2 Flexible Hose Clamp
      *3 Sensor Clamp

      Set the flexible hose clamp on the flexible hose bracket.

    3. Simultaneously perform the following: 1) hang the hook part of the sensor clamp labeled A on the flexible hose bracket labeled C; and 2) insert the hook part of the sensor clamp labeled B into the flexible hose bracket labeled D.

    4. A01VAH3E01

      Install the bolt labeled C to secure the flexible hose clamp and sensor clamp.

      Torque:
      29 N*m  { 296 kgf*cm, 21 ft.*lbf }

    5. Install the flexible hose with the bolt labeled D.

      Torque:
      29 N*m  { 296 kgf*cm, 21 ft.*lbf }

    6. Set the flexible hose into place at the connecting point with the brake tube labeled A, and then install a new clip labeled B.

    7. A01V7D1C22
      *a Torque Wrench Fulcrum Length

      Using a union nut wrench, connect the flexible hose to the brake tube labeled A while holding the flexible hose with a wrench.

      Torque:
      Specified tightening torque
      15.2 N*m  { 155 kgf*cm, 11 ft.*lbf }

      Tech Tips


      • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

        Click here

      • When using union nut wrench (fulcrum length of 22 mm (0.8661 in.)) + torque wrench (fulcrum length of 162 mm (6.3779 in.)): 13.4 N*m (137 kgf*cm, 10 ft.*lbf)

      Note


      • Do not bend or damage the brake tube.

      • Do not allow any foreign matter such as dirt and dust to enter the brake tube from the connecting point.

  2. REMOVE COWL TOP VENTILATOR LOUVER BRACKET LH

    Click here

  3. BLEED BRAKE LINE

    Click here

  4. INSTALL COWL TOP VENTILATOR LOUVER BRACKET LH

    Click here

  5. INSTALL FRONT WHEEL

    Torque:
    103 N*m  { 1050 kgf*cm, 76 ft.*lbf }