FRONT BRAKE FLEXIBLE HOSE INSTALLATION

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The procedures listed below are for the LH side.

PROCEDURE


  1. INSTALL FRONT FLEXIBLE HOSE

    Note

    When replacing both the left and right front flexible hoses, as the left and right hoses each have a different shape, be sure to check the part number to confirm whether the hose is the left or right one before installing it.


    1. A01QS2O

      Connect the flexible hose with a new gasket and a new union bolt to the disc brake cylinder.

      Torque:
      29.4 N*m  { 300 kgf*cm, 22 ft.*lbf }

      Tech Tips

      Insert the flexible hose lock securely into the lock hole in the cylinder.

    2. A01QR55C01
      *1 Flexible Hose Bracket
      *2 Flexible Hose Clamp
      *3 Sensor Clamp

      Set the flexible hose clamp on the flexible hose bracket.

    3. Simultaneously perform the following: 1) hang the hook part of the sensor clamp labeled A on the flexible hose bracket labeled C; and 2) insert the hook part of the sensor clamp labeled B into the flexible hose bracket labeled D.

    4. A01QO66E01

      Install the bolt labeled C to secure the flexible hose clamp and sensor clamp.

      Torque:
      18.5 N*m  { 189 kgf*cm, 14 ft.*lbf }

    5. Install the flexible hose with the bolt labeled D.

      Torque:
      18.5 N*m  { 189 kgf*cm, 14 ft.*lbf }

    6. Set the flexible hose into place at the connecting point with the brake tube labeled A, and then install a new clip labeled B.

    7. Using a union nut wrench, connect the flexible hose to the brake tube labeled A while holding the flexible hose with a wrench.

      Torque:
      15.2 N*m  { 155 kgf*cm, 11 ft.*lbf }

      Note


      • Do not bend or damage the brake tube.

      • Do not allow any foreign matter such as dirt and dust to enter the brake tube from the connecting point.

      • Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.

  2. REMOVE COWL TOP VENTILATOR LOUVER BRACKET LH

    Click here

  3. BLEED BRAKE LINE

    Click here

  4. INSTALL COWL TOP VENTILATOR LOUVER BRACKET LH

    Click here

  5. INSTALL FRONT WHEEL

    Torque:
    103 N*m  { 1050 kgf*cm, 76 ft.*lbf }