FRONT BRAKE(for 17 inch Front Disc Brake) REASSEMBLY

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The procedures listed below are for the LH side.

PROCEDURE


  1. TEMPORARILY INSTALL FRONT DISC BRAKE BLEEDER PLUG


    1. Temporarily install the front disc brake bleeder plug to the disc brake cylinder.

      Tech Tips

      The front disc brake bleeder plug will be tightened to a torque specification in the "Bleed Brake Line" procedures.

  2. INSTALL FRONT DISC BRAKE BLEEDER PLUG CAP

  3. INSTALL PISTON SEAL


    1. A00YT9WC01
      *1 Lithium soap base glycol grease

      Apply a light coat of lithium soap base glycol grease to the entire inner and outer circumference of a new piston seal.

    2. Install the piston seal to the disc brake cylinder.

      Note

      Securely install the piston seal into the groove of the disc brake cylinder.

  4. INSTALL FRONT DISC BRAKE PISTON


    1. A00YQSCC01
      *1 Lithium soap base glycol grease

      Apply a light coat of lithium soap base glycol grease to the inner and outer circumference of a new cylinder boot, as well as the entire circumference of the top and bottom of the outer edge as shown in the illustration.

    2. Apply a light coat of lithium soap base glycol grease to the entire outer circumference of the front disc brake piston where it contacts the cylinder boot and front disc brake cylinder.

    3. Install the cylinder boot to the front disc brake piston.

  5. INSTALL CYLINDER BOOT


    1. A00YR5EC01
      *1 Cylinder Boot
      *2 Piston

      Install the front disc brake piston to the front disc brake cylinder.

      Note

      Do not forcibly install the piston to the disc brake cylinder.

    2. Install the cylinder boot to the disc brake cylinder.

      Note

      Securely install the cylinder boot into the groove of the disc brake cylinder.