BRAKE ACTUATOR(w/o VSC) INSTALLATION

PROCEDURE

INSTALL BRAKE ACTUATOR WITH BRACKET
1. Install the brake actuator with bracket with the 3 nuts. Tighten the 3 bolts uniformly in alphabetical order.
  
  Torque:
  
  19 N*m { 194 kgf*cm, 14 ft.*lbf }
  Note
  
  Do not damage the brake lines or wire harness.
  
  Do not hold the actuator by the connector.
  
  If the actuator is dropped, replace it.
2. Connect the brake tube clamp to the bracket.
3. Connect the brake actuator connector.
  Note
  - Make sure that the connector is locked securely.
  - Make sure that the actuator connector can be connected smoothly. Do not allow water, oil or dirt to enter.
CONNECT BRAKE LINE
1. Temporarily install each brake line to the correct positions of the actuator assembly with bracket as shown in the illustration.
  Tech Tips
  
  *1: to front wheel cylinder RH
  
  *2: to front wheel cylinder LH
  
  *3: to rear wheel cylinder RH
  
  *4: to rear wheel cylinder LH
  
  *5: from front master cylinder
  
  *6: from rear master cylinder
2. Using a union nut wrench, tighten each brake line.
  
  Torque:
  
  15.2 N*m { 155 kgf*cm, 11 ft.*lbf }
  
  Note
  
  Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.
BLEED BRAKE SYSTEM

Click here
BLEED CLUTCH LINE (for Manual Transaxle)
1. for 1AD-FTV:
  
  Click here
2. for 2AD-FTV:
  
  Click here
3. for 2AR-FE:
  
  Click here
4. for 3ZR-FE:
  
  Click here
5. for 3ZR-FAE:
  
  Click here
INSTALL AIR CLEANER CASE SUB-ASSEMBLY
1. for 2AR-FE:
  
  Click here
2. for 3ZR-FE:
  
  Click here
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Note

When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.
INSPECT BRAKE ACTUATOR WITH GTS

Click here