BRAKE ACTUATOR(w/ VSC) INSTALLATION

PROCEDURE


  1. INSTALL BRAKE ACTUATOR WITH BRACKET

    Note

    When installing a new brake actuator, do not remove the hole plug before connecting the brake tube. New actuators are filled with brake fluid.


    1. A01KDH0E01

      Install the actuator with bracket with the 3 nuts.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

      Note


      • Tighten the 3 nuts uniformly in alphabetical order.

      • Be careful not to damage the brake tubes.

      • Do not drop the actuator. If dropped, replace it.

    2. Connect the brake tube clamp to the bracket.

  2. CONNECT BRAKE LINES


    1. A01KAPGE02

      Temporarily install each brake line to the correct positions of the actuator assembly with bracket as shown in the illustration.

      Tech Tips


      • *1: to front wheel cylinder RH

      • *2: to front wheel cylinder LH

      • *3: to rear wheel cylinder RH

      • *4: to rear wheel cylinder LH

      • *5: from front master cylinder

      • *6: from rear master cylinder

    2. Using a union nut wrench, tighten each brake line.

      Torque:
      15.2 N*m  { 155 kgf*cm, 11 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.

  3. CONNECT CONNECTOR

    Note


    • Make sure that the connector is locked securely.

    • Make sure that the actuator connector can be connected smoothly. Do not allow water, oil or dirt to enter.


    1. A01KBUK

      Connect the brake actuator connector and push the lock lever downward.

  4. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  5. BLEED BRAKE SYSTEM

    Click here

  6. BLEED CLUTCH LINE (for Manual Transaxle)


    1. for 1AD-FTV:

      Click here

    2. for 2AD-FTV:

      Click here

    3. for 2AR-FE:

      Click here

    4. for 3ZR-FE:

      Click here

    5. for 3ZR-FAE:

      Click here

  7. INSTALL AIR CLEANER CASE SUB-ASSEMBLY


    1. for 1AD-FTV:

      Click here

    2. for 2AD-FHV:

      Click here

    3. for 2AD-FTV:

      Click here

    4. for 2AR-FE:

      Click here

    5. for 3ZR-FAE:

      Click here

    6. for 3ZR-FE:

      Click here

  8. INSPECT BRAKE ACTUATOR WITH GTS

    Click here