BRAKE ACTUATOR INSTALLATION

PROCEDURE


  1. INSTALL BRAKE ACTUATOR WITH BRACKET


    1. A01QTN3N01

      Install the brake actuator with bracket with the 3 nuts.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

      Note


      • Tighten the 3 nuts uniformly in alphabetical order.

      • Be careful not to damage the brake tubes.

    2. Connect the 3 clamps to the brake actuator bracket assembly.

    3. A01QOR5C01
      *a To Front Wheel Cylinder RH
      *b To Front Wheel Cylinder LH
      *c To Rear Wheel Cylinder RH
      *d To Rear Wheel Cylinder LH
      *e From Front Master Cylinder
      *f From Rear Master Cylinder

      Temporarily install each brake line to the correct positions of the brake actuator assembly with bracket as shown in the illustration.

    4. A01QSZ2C01
      *a Torque Wrench Fulcrum Length

      Using a union nut wrench, tighten each 6 brake lines.

      Torque:
      Specified tightening torque
      15.2 N*m  { 155 kgf*cm, 11 ft.*lbf }

      Tech Tips


      • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

        Click here

      • When using a union nut wrench (fulcrum length of 22 mm (0.8661 in.)) + torque wrench (fulcrum length of 162 mm (6.3779 in.)): 13.4 N*m (137 kgf*cm, 10 ft.*lbf)

    5. A01QOB1

      Connect the clamp to the brake actuator bracket assembly.

    6. Connect the wire harness connector to the brake actuator assembly, and then push up the lock lever to apply the lock.

      Note


      • Before connecting the wire harness connector, make sure that the surfaces of the wire harness connector are free of foreign matter.

      • After connecting the wire harness connector, make sure that the lock lever is securely locked.

  2. INSTALL AIR CLEANER CASE SUB-ASSEMBLY


    1. for 2AD-FHV:

      Click here

    2. for 2AD-FTV:

      Click here

    3. for 2AR-FE:

      Click here

    4. for 3ZR-FAE:

      Click here

    5. for 3ZR-FE:

      Click here

    6. for 2WW:

      Click here

  3. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  4. BLEED BRAKE SYSTEM

    Click here

  5. INSPECT BRAKE ACTUATOR WITH GTS

    Click here