FRONT SUSPENSION MEMBER INSTALLATION

PROCEDURE


  1. INSTALL STEERING GEAR ASSEMBLY

    Click here

  2. INSTALL FRONT STABILIZER BAR


    1. Install the front stabilizer bar to the front suspension crossmember so that the identification mark is positioned on the right side of the vehicle.

      A01V7VEC01
      *a Identification Mark *b Front of the Vehicle
      *c Top of the Vehicle - -

  3. INSTALL FRONT SUSPENSION MEMBER BRACE


    1. A01V8N0C03
      *a Protrusion

      Install the front suspension member brace with the 8 bolts.

      Torque:
      87 N*m  { 887 kgf*cm, 64 ft.*lbf }

      Note

      After installing the front suspension member brace, mark sure that the protrusions of the front stabilizer bar bushings are visible.

  4. TEMPORARILY INSTALL FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH


    1. Temporarily install the front lower No. 1 suspension arm sub-assembly LH to the front suspension crossmember sub-assembly with the 2 bolts and nut.

      Note

      Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut fixed in place.

  5. TEMPORARILY INSTALL FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  6. INSTALL FRONT CROSSMEMBER SUB-ASSEMBLY


    1. Using a jack, support the engine and transaxle assembly.

    2. A01V9STC01
      A01V9RL Bolt A
      A01V8SA Bolt B

      Install the front crossmember with the 6 bolts.

      Torque:
      for bolt A
      96 N*m  { 979 kgf*cm, 71 ft.*lbf }
      for bolt B
      95 N*m  { 969 kgf*cm, 70 ft.*lbf }

  7. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY


    1. Support the front suspension crossmember sub-assembly with an engine lifter using 4 attachments or equivalent tools.

      Note


      • Make sure to secure the front suspension crossmember sub-assembly to prevent it from dropping.

      • Use the attachments to keep the front suspension crossmember sub-assembly level.

      • The front suspension crossmember sub-assembly is a heavy component. Make sure that it is supported securely.

    2. Tighten the bolts on the left and right sides while alternately inserting SST into the left and right side reference holes in the front suspension crossmember sub-assembly.

      A01VAYZC07
      *a Front of the Vehicle *b OK
      *c NG - -
      SST
      09670-00020
      Torque:
      137 N*m  { 1397 kgf*cm, 101 ft.*lbf }

    3. Lower the engine lifter.

    4. Install the rear engine mounting insulator with bolts A and B, and nuts C and D by tightening them in several steps.

      A01V7J4N03
      Torque:
      Bolt A, B, Nut C, D
      95 N*m  { 969 kgf*cm, 70 ft.*lbf }

      Note

      Temporarily tighten bolt A, and then fully tighten the 2 bolts and 2 nuts in the order of B, D, C, and A.

  8. INSTALL FRONT SUSPENSION MEMBER REAR BRACE LH


    1. A01V9P2N04

      Install the front suspension member rear brace LH with the 3 bolts.

      Torque:
      Bolt A
      137 N*m  { 1397 kgf*cm, 101 ft.*lbf }
      Bolt B, C
      93 N*m  { 948 kgf*cm, 69 ft.*lbf }

      Note

      Temporarily tighten bolts A and B, and then fully tighten the 3 bolts in the order of C, B, and A.

  9. INSTALL FRONT SUSPENSION MEMBER REAR BRACE RH

    Tech Tips

    Use the same procedure described for the LH side.

  10. INSTALL ENGINE FRONT MOUNTING BRACKET REINFORCEMENT LOWER (for 2WW and 3ZR 2WD)


    1. A01V7S2C01
      *A for 3ZR-FE (2WD)
      *B for 2WW Engine

      Install the engine front mounting bracket reinforcement lower with the 2 bolts.

      Torque:
      99 N*m  { 1010 kgf*cm, 73 ft.*lbf }

  11. INSTALL FRONT SUSPENSION MEMBER REINFORCEMENT LH


    1. A01V7YA

      Install the front suspension member reinforcement LH with the 4 bolts.

      Torque:
      99 N*m  { 1010 kgf*cm, 73 ft.*lbf }

  12. INSTALL FRONT SUSPENSION MEMBER REINFORCEMENT RH


    1. A01V7A4

      Install the front suspension member reinforcement RH with the 4 bolts.

      Torque:
      99 N*m  { 1010 kgf*cm, 73 ft.*lbf }

  13. CONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH


    1. Connect the front lower No. 1 suspension arm sub-assembly to the lower arm ball joint with the bolt and 2 nuts.

      Torque:
      92 N*m  { 938 kgf*cm, 68 ft.*lbf }

  14. CONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  15. CONNECT TIE ROD END SUB-ASSEMBLY LH

    Click here

  16. CONNECT TIE ROD END SUB-ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  17. CONNECT FRONT STABILIZER LINK ASSEMBLY LH


    1. A01V8ZAC01
      *a Turn
      *b Hold

      Connect the front stabilizer link assembly LH to the front stabilizer bar with the nut.

      Torque:
      74 N*m  { 755 kgf*cm, 55 ft.*lbf }

      Tech Tips

      If the ball joint turns together with the nut, use a 6 mm hexagon wrench to hold the stud bolt.

  18. CONNECT FRONT STABILIZER LINK ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  19. INSTALL NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY

    Click here

  20. CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY

    Click here

  21. INSTALL COLUMN HOLE COVER SILENCER SHEET

    Click here

  22. INSTALL REAR ENGINE UNDER COVER LH

    for AD Series Engine: Click here

    for 2AR-FE and 3ZR-FE: Click here

    for 3ZR-FAE Engine: Click here

    for 2WW Engine: Click here

  23. INSTALL REAR ENGINE UNDER COVER RH

    for AD Series Engine: Click here

    for 2AR-FE and 3ZR-FE: Click here

    for 3ZR-FAE Engine: Click here

    for 2WW Engine: Click here

  24. INSTALL FRONT WHEELS

    Torque:
    103 N*m  { 1050 kgf*cm, 76 ft.*lbf }

  25. STABILIZE SUSPENSION


    1. Lower the vehicle.

    2. Bounce the vehicle up and down at the corners several times to stabilizer the suspension.

  26. TIGHTEN FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH


    1. A01V6TLC01
      *a Fulcrum Length
      *b Turn

      Using SST, tighten bolt A.

      SST
      09961-01270
      Torque:
      without SST
      233 N*m  { 2376 kgf*cm, 172 ft.*lbf }
      with SST
      172 N*m  { 1754 kgf*cm, 127 ft.*lbf }

      Note


      • Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut fixed in place.

      • Use a torque wrench with a fulcrum length of 425 mm (1.39 ft.).

      • The torque value for use with SST is effective when SST is parallel to the torque wrench.

      • The final torque must be applied under standard vehicle height conditions.

    2. Tighten bolt B.

      Torque:
      214 N*m  { 2182 kgf*cm, 158 ft.*lbf }

  27. TIGHTEN FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  28. INSTALL NO. 2 ENGINE UNDER COVER

    Click here

  29. INSTALL FRONT FLOOR COVER

    Click here

  30. INSTALL NO. 1 ENGINE UNDER COVER

    for AD Series Engine: Click here

    for 2AR-FE and 3ZR-FE: Click here

    for 3ZR-FAE Engine: Click here

    for 2WW Engine: Click here

  31. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

    Click here